This document describes systems and processes for forming stone slabs, which may be suitable for use in living or working spaces (e.g., along a countertop, table, floor, shower surrounds, tiles, or the like). In some embodiments, the stone slabs may be processed by partially filling a mold with a particulate mineral mix, and preparing a top surface of the particulate mineral mix to received one or more additional materials.

Disclosed is a distribution device and a manufacturing method for a full-body textured porcelain stoneware slab and relates to the field of construction ceramic tile production. The distribution device includes a feeding assembly, a powder-preforming box, and a belt conveying assembly, where the powder-preforming box is arranged at an included angle α with a conveying plane of the belt conveying assembly, and 61°≤α≤90°, and an intersecting line of a lower end of the powder-preforming box and the conveying plane of the belt conveying assembly is at an included angle β with a center line of the conveying plane of the belt conveying assembly, and 45° ≤β≤90°. A process using the distribution device can produce a full-body textured porcelain stoneware slab of a natural flowing effect, and can form a straight or diagonal textured pattern effect as needed.

Levelling device for materials in powder or granule form, comprising: a rest plane (2), mobile in advancement along a longitudinal direction (X) and predisposed to transport a layer (L) having a thickness (S) of material in powder or granule form. The device comprises a leveller (5,6), positioned above the rest plane (2).

An apparatus for forming soft mud cladding or paving articles, comprising an assembly for loading a mix in a mold box which is open upward and is provided with at least one impression for forming a corresponding blank provided with a laying surface which faces toward the outside of the impression, the mold box being movable along an advancement direction through the loading assembly, elements for skimming excess material loaded into the mold box, at least one assembly for overturning the mold box for the extraction of the at least one blank, an assembly for drying and firing the at least one blank so as to obtain a corresponding cladding article; the skimming elements comprise at least one skimming element which is forms at least one profile which substantially matches the profile of the laying surface of the blank being processed.

This document describes systems and processes for forming stone slabs, which may be suitable for use in living or working spaces (e.g., along a countertop, table, floor, shower surrounds, tiles, or the like). In some embodiments, the stone slabs may be processed by partially filling a mold with a particulate mineral mix, and preparing a top surface of the particulate mineral mix to received one or more additional materials.

A filling apparatus for filling a mold volume of a mold with mold material. The filling apparatus comprises a frame, a retention plate mounted to the frame, and a shovel mounted to the frame, the shovel being complementary to the retention plate to define a reservoir for containing the mold material. The shovel is movable relatively the frame to open the reservoir for the mold material to fall onto the mold to fill up the mold volume, to scrape the surface of the mold and thereby to push exceeding mold material over the retention plate, and to abut the retention plate to form the reservoir. The filling apparatus is adapted to refill the reservoir with exceeding mold material once the mold volume is filled with mold material.

A Station (10 110) for the realization of coloring effects in a mix for the production of slabs, comprising:—a working surface (11) intended to accommodate a temporary support (12) with a basic mix layer for the formation of a slab;—at least one dye dispensing device (17) for emitting dyes towards the working surface (11) so as to deposit them on the basic mix layer on the temporary support accommodated on the working surface (11)—movement means (18 118) for the relative movement of the dispensing device (17) above the working surface (11)—a control system (19) connected to the movement means (18,118) for controlling the displacement of the dispensing device (17) on the working surface (11) so as to follow trajectories along which dyes are emitted towards the mix layer;—at least one tool (30, 31) movable with the movement means (18, 118) and intended to interact mechanically with areas of the mix layer on the temporary support accommodated on the working surface which receive or are intended to receive the dyes emitted by the dispensing device (17) to achieve coloring effects in the mix

The present disclosure is related to a method for manufacturing slabs of artificial agglomerated stone comprising: depositing a first layer (1.1) of a first mixture (M.sub.1) onto a surface (2), wherein the first layer having a first thickness h.sub.1, creating at least one cavity (3), having a width w.sub.i and a length L.sub.i, in the first layer (1.1) of first mixture (M.sub.1), depositing a second mixture (M.sub.2) into the at least one cavity (3) of the first layer (1.1), forming a second layer (1.2) by depositing the first and second mixtures, and the second layer having a second thickness h.sub.2, compacting and hardening the second layer (1.2), wherein the method further comprises after step c) and before step d), inserting a first tool (5) at least partially into the second thickness h.sub.2 of the second layer (1.2), and actuating the first tool (5) wherein the first tool (5) is configured to stir the first wall portion (4.1) while not stirring the second wall portion (4.2).

A production line and process including a moving carrier web for transporting the panel, and a device for controlling thickness of a formed, but not yet set, fiber reinforced cementitious panel slurry on the web. The thickness control device may include an angled rigid plate for contacting a downstream end of the angled plate with the slurry on the moving carrier web and a mounting stand for mounting the angled rigid. The thickness control device may include a flat horizontal plate at a fixed height over the moving carrier for contacting the entire lower surface of the horizontal plate with a facer on the slurry on the moving carrier web. Or, the thickness control device may include the angled plate and include the horizontal plate that contacts the facer.

A method and device for producing lightweight panels with a core of gypsum or of cement and gypsum, with pores for decreasing volumetric weight, and with a covering made of cardboard or of a sheet of glass fibers. The production line does not change except for the addition of a device which forms closed hollow cavities within a suspension in an area where an upper sheet covers the suspension. Air pressure which is fed into the formed cavities is slightly higher than the hydraulic pressure of the suspension, so as to prevent the gaps being filled by the suspension. The layers are less thick, and the type and dimensions of the cavities and the thickness of the walls are varied depending on the desired qualities of the panels.