A method for assembling a brick pattern for forming a precast brick panel. The method includes conveying bricks in a row to a spacing station, spacing the bricks apart in a row at the spacing station according to a predetermined row pattern and to a predetermined row length by allowing the spacing between adjacent bricks to vary if required. The method then involves transferring the row of spaced bricks onto a generally planar support surface of a brick pattern assembly station. By this method, a plurality of rows of spaced bricks are assembled adjacent each other on the support surface of the brick pattern assembly station to form a brick pattern.

The present invention relates to a method for fabricating a composite construction element using a mould fabricated by a computer-controlled apparatus. The method comprises the steps of fabricating the mould having one or more receiving portions dimensioned to receive one or more respective objects responsive to computer instructions relating to the mould geometry, positioning the one or more objects in respective receiving portions, covering at least a portion of the mould and the one or more objects with settable material, and at least partially curing the settable material, thereby forming the composite construction element having the one or more objects embedded therein.

A system, comprising: at least one planar member having a two- or three-dimensional surface pattern formed thereon or therein; and a plurality of resilient spacers removably positionable on or in the surface pattern to form a surface relief pattern of spaced-apart recesses on the at least one planar member.

Invention relates to brick slip panels and manufacture method of the brick slip panels to provide the appearance of a brick wall.

The present invention is a brick slip panel (14) adapted to be mounted on a building structure to form at least a portion of the outer walls of the building structure. The brick slip panel (14) comprises brick slips (1), wherein each brick slip (1) comprises a groove (7) is in a form of a dovetail. In the groves (7) of the brick slips (1), an anchoring members (8) are inserted. The brick slip panel (14) further comprises glass fibre reinforced concrete (GRC) panel (12), onto which the brick slips (1) are attached by means of the anchoring member (8) and a mortar (16) is arranged between the brick slips (1) covering a space between the adjacent brick slips (1).

Apparatus (10) usable in forming a building component of a settable material such as concrete with a plurality of facing members (24) such as bricks. The apparatus comprises a base member (12) in the form of a steel plate with a regular array of mounting holes (14) which can receive clip members (26) to support the facing members (24) in position during casting of the concrete.

A method for assembling a brick pattern for forming a precast brick panel. The method includes conveying bricks in a row to a spacing station, spacing the bricks apart in a row at the spacing station according to a predetermined row pattern and to a predetermined row length by allowing the spacing between adjacent bricks to vary if required. The method then involves transferring the row of spaced bricks onto a generally planar support surface of a brick pattern assembly station. By this method, a plurality of rows of spaced bricks are assembled adjacent each other on the support surface of the brick pattern assembly station to form a brick pattern.

A method of forming an aesthetic surface on a concrete structure. The aesthetic surface includes a mosaic design including a plurality of aesthetic elements, such as tiles, aggregate or the like, which are embedded within the hardened concrete structure. The aesthetic elements are affixed to the concrete form in the arrangement corresponding to the mosaic design prior to using the form during construction of the concrete structure. The concrete is poured into the form and allowed to harden, after which, the forms are stripped from the concrete, thereby exposing the embedded aesthetic elements within the concrete structure.

Apparatus (10) usable in forming a building component of a settable material such as concrete with a plurality of facing members (24) such as bricks. The apparatus comprises a base member (12) in the form of a steel plate with a regular array of mounting holes (14) which can receive clip members (26) to support the facing members (24) in position during casting of the concrete.

A method of forming an aesthetic surface on a concrete structure. The aesthetic surface includes a mosaic design including a plurality of aesthetic elements, such as tiles, aggregate or the like, which are embedded within the hardened concrete structure. The aesthetic elements are affixed to the concrete form in the arrangement corresponding to the mosaic design prior to using the form during construction of the concrete structure. The concrete is poured into the form and allowed to harden, after which, the forms are stripped from the concrete, thereby exposing the embedded aesthetic elements within the concrete structure.

In some embodiments, a cured panel is formed from a curable material and comprises at least one enhancing material applied to a surface of the panel or embedded in a surface of the panel. In some embodiments, a method comprises providing a form liner having an enhancing material oriented on or attached to the form liner, and then providing a curable material. In some embodiments, a method comprises providing a form liner having at least one cavity containing a curable mixture, and then providing a curable material.