Described are improved devices and processes for manufacturing concrete articles, including concrete pipe. In one embodiment, the invention provides an apparatus that has a first platform that is located beneath the floor of a manufacturing facility. The first platform includes a top surface and is configured to move bi-directionally along an axis. Two form bases can reside on the top surface of the first platform, each form base further including a form core that extends vertically from the first platform through respective holes in a second platform that resides above the first platform at an elevation even with or just above the floor's surface. The second platform is configured to move bi-directionally with the first platform between one of two cranes disposed on either side of a concrete mixer. A form is placed over the first core, which is then positioned under the outlet of an auger that receives concrete from the mixer. After filling is complete, the first core is positioned under the first crane which provides ballast to compress the concrete, and the second core (with a form) is placed under the auger's outlet for filling. After compression of the first form complete, the form can be removed using an overhead crane, and the second core is relocated to the second crane for concrete compression.

Described are improved devices and processes for manufacturing concrete articles, including concrete pipe. In one embodiment, the invention provides an apparatus that has a first platform that is located beneath the floor of a manufacturing facility. The first platform includes a top surface and is configured to move bi-directionally along an axis. Two form bases can reside on the top surface of the first platform, each form base further including a form core that extends vertically from the first platform through respective holes in a second platform that resides above the first platform at an elevation even with or just above the floor's surface. The second platform is configured to move bi-directionally with the first platform between one of two cranes disposed on either side of a concrete mixer. A form is placed over the first core, which is then positioned under the outlet of an auger that receives concrete from the mixer. After filling is complete, the first core is positioned under the first crane which provides ballast to compress the concrete, and the second core (with a form) is placed under the auger's outlet for filling. After compression of the first form complete, the form can be removed using an overhead crane, and the second core is relocated to the second crane for concrete compression.

An apparatus for forming soft mud cladding or paving articles, comprising an assembly for loading a mix in a mold box which is open upward and is provided with at least one impression for forming a corresponding blank provided with a laying surface which faces toward the outside of the impression, the mold box being movable along an advancement direction through the loading assembly, elements for skimming excess material loaded into the mold box, at least one assembly for overturning the mold box for the extraction of the at least one blank, an assembly for drying and firing the at least one blank so as to obtain a corresponding cladding article; the skimming elements comprise at least one skimming element which is forms at least one profile which substantially matches the profile of the laying surface of the blank being processed.

The present invention relates to a method and system for producing concrete products by casting method by means of casting moulds having outer and inner moulds, having an automated circulation system having a hardening area; an automated manufacturing area; and a conveying unit comprising automated circulation conveyor sections configured to convey the casting moulds from the hardening area to the automated manufacturing area, wherein the automated manufacturing area of the circulation system comprises an automated filling unit configured to fill one or more casting moulds with concrete and a manufacturing station for placing an upper muff onto an already concrete-filled casting mould, wherein the manufacturing station is arranged downstream of the filling unit.

A plant for producing a concrete prefabricated component includes a plurality of stations, a transport system to transport the production pallet through the plant, and a 3D printing station having a layer depositing device for depositing a particulate aggregate on the production pallet and having a printing head for controlled delivery of a water-binder mixture. The plant also includes a storage device to store particulate aggregate, a conveying device to convey the particulate aggregate to the layer depositing device of the 3D printing station, a mixing device for mixing the water-binder mixture, a feed device to feed the water-binder mixture to the printing head, and an unpacking station in which a concrete prefabricated component printed in the 3D printing station on the production pallet can be unpacked from an unbound particulate aggregate.

A method for producing a prefabricated 3D-printed part includes depositing a layer of a particulate aggregate on a production panel by a layer-depositing device; and dispensing a predetermined dose of a binder or a water/binder mixture, comprising water and at least one hydraulic binder, onto a locally predetermined region of the layer of the aggregate by a printhead. At least one reinforcement is arranged by a reinforcement-depositing device, at least in some regions, on and/or in the locally predetermined region on which the predetermined dose of the binder or the water/binder mixture was dispensed during the course of the second method step.

A system and method for manufacturing a set of cast stones includes a set of spray stations, a set of fill stations, a set of vibration tables, a drying rack, and a demolder connected to the drying rack. A controller is connected to each of the set of spray stations, the set of fill stations, the set of vibration tables, the drying rack, and the demolder, each of which has a set of sensors connected to the controller. The set of spray stations include a set of release stations and a set of color stations. A mold is sprayed with a release product, a set of colors, and then filled with a cementitious material. Once vibrated, the cementitious material is dried to form the set of cast stones, which is then automatically released from the mold utilizing the demolder.

The invention relates to formwork for producing concrete tubbing (500) for a tunnel lining system, with a concrete tub to receive a volume of concrete required to produce the tubbing and, if necessary, to receive the intended reinforcement for the concrete tubbing (500), wherein the concrete tub has at least one base and walls (14, 15) on the base adapted to the mould, wherein at least one wall is arranged detachably from the base and can be pivoted relative to the base between a closed position and an opened position. According to the invention, the formwork has at least one drive system for pivoting the at least one wall between the open and the closed position and for holding same in the relevant position, and the drive system has at least one actuator for pivoting the at least one wall between the open and the closed position.

The invention relates to formwork for producing concrete tubbing (500) for a tunnel lining system, with a concrete tub to receive a volume of concrete required to produce the tubbing and, if necessary, to receive the intended reinforcement for the concrete tubbing (500), wherein the concrete tub has at least one base and walls (14, 15) on the base adapted to the mould, wherein at least one wall is arranged detachably from the base and can be pivoted relative to the base between a closed position and an opened position. According to the invention, the formwork has at least one drive system for pivoting the at least one wall between the open and the closed position and for holding same in the relevant position, and the drive system has at least one actuator for pivoting the at least one wall between the open and the closed position.

The invention relates to a production plant for producing concrete tubbing (500) for a tunnel lining system having at least one formwork (10) for producing the concrete tubbing (500), wherein the production plant is designed either as a carousel system, which has at least one production line (200) with at least two work stations (210, 220, 230, 240, 250, 260) and with at least one transport route (110) between the at least two work stations (210, 220, 230, 240, 250, 260), each for executing at least one operation step in the production of the concrete tubbing (500), or as a stationary plant with at least two stationary formworks (10), wherein the operation steps necessary for producing the concrete tubbing (500) are each executed on the formworks (10), and with at least one curing station (300), for curing a concrete filled in the formwork (10) for producing the concrete tubbing (500). At least one robot (140) is provided to execute the at least one operation step on one of the at least two work stations (210, 220, 230, 240, 250, 260) or two formworks (10) are provided. At least one route (120) is provided which extends at least partially along or transverse to the at least one production line (200) or along or transverse to the formwork (10). At least one travel element (130) is provided on which the at least one robot (140) is arranged with a base (131) and with which the at least one robot (140) can be moved at least partially along or transverse to the at least one production line (200) or formwork (10).