B28B7/164

Mold device for molding a waffle slab and method of manufacturing a waffle slab having chamfers

The present disclosure is related to a mold device for molding a waffle slab, wherein a plurality of connecting structures made of steel bars protrude from the sides of the waffle slab, the mold device comprising: a plurality of steel molds provided at both sides of each of the plurality of connecting structures and surrounding the waffle slab, each of the plurality of steel molds having a top surface, which has a hole therein; a plurality of auxiliary devices respectively disposed at the sides of the waffle slab and having through holes corresponding to holes in the plurality of steel molds; and a plurality of fasteners; wherein the plurality of fasteners respectively pass through the through holes of the plurality of auxiliary devices and are fixed into the holes of the plurality of steel molds so that each of the plurality of auxiliary device transversely connects the top surfaces of the plurality of steel molds.

Gypsum board with perforated cover sheet and system and method for manufacturing same

Embodiments of a system and a method for manufacturing a gypsum board can be used to produce a gypsum board having at least one perforated cover sheet via a cover sheet perforator system. The cover sheet perforator system can include a perforator roller is disposed downstream of a forming station along a machine direction, a roller support frame for rotatably supporting the perforator roller such that its rotational axis extends along the cross-machine direction, and a motor arranged with the perforator roller to rotate the perforator roller about the rotational axis. The drive motor can be adapted to rotate the perforator roller with a tangential speed substantially equal to the line speed to produce a series of perforation holes in an upwardly-facing cover sheet as the gypsum board moves past the perforator roller.

TOOL FOR FORMING A CAVITY IN A MODULAR PAVEMENT SLAB AND METHOD OF FABRICATING PAVEMENT SLABS

A modular pavement slab including a paving material set around a plurality of forming tools and defining a side face and a top surface. Each of the forming tools includes an elongate body extending along a longitudinal axis and having a sidewall exterior surface configured for removal of the elongate body through the side face. Each of the forming tools also includes a riser releasably coupled to the elongate body and extending in a direction noncollinear to the corresponding longitudinal axis.

METHODS OF FABRICATION OF CERAMIC MIRROR BLANKS

The disclosure relates to methods of fabricating of ceramic structures, and more particularly to methods of fabricating ceramic structures having profiled surfaces and more particularly to methods of fabrication of ceramic mirror blanks. In one embodiment, a method of forming a shaped ceramic article, includes: forming, via one of a cold-pressing process or pressure casting process, a green ceramic article comprising a first surface, an opposing second surface and at least one high aspect ratio feature shaped into at least one surface; heating the green featured ceramic part to form a debound featured ceramic part; and densifying the debound featured ceramic part via one of a pressureless sintering process or a hot-pressing process.

Tool for forming a cavity in a modular pavement slab and method of fabricating pavement slabs

A modular pavement slab including a paving material set around a plurality of forming tools and defining a side face and a top surface. Each of the forming tools includes an elongate body extending along a longitudinal axis and having a sidewall exterior surface configured for removal of the elongate body through the side face. Each of the forming tools also includes a riser releasably coupled to the elongate body and extending in a direction noncollinear to the corresponding longitudinal axis.

DEVICE AND METHOD FOR FORMING VOIDS IN CONCRETE
20210245394 · 2021-08-12 ·

Devices and methods for forming voids or cavities in concrete such that reinforcing bars can be used to connect different pours of concrete, the devices including an insert having a base and an elongate member extending from the base, and the method including coupling the insert to formwork, pouring concrete into the formwork, which surrounds the insert, allowing the concrete to partially cure, such that it retains its shape, removing the formwork and insert to form a void in the partially cured concrete, inserting a reinforcing bar into the void, applying adhesive to adhere the reinforcing bar to the concrete, and pouring concrete around the reinforcing bar, such that the reinforcing bar joins the two pours of concrete together via the void and adhesive.

Tool for forming a cavity in a modular pavement slab and method of fabricating pavement slabs

A form for forming a modular pavement slab with long and short cavities alternatingly formed around its periphery includes a header and a plurality of short and long forming tools. The header includes an inner vertical surface that defines a portion of the periphery of the modular pavement slab. The short forming tool includes an elongate body defining a longitudinal axis and having a proximal end positioned against the inner vertical surface of the header. The elongate body has a longitudinal bore therethrough and a riser bore defining an axis that is noncollinear to the longitudinal axis. A riser is releasably coupled to the riser bore. The long forming tool is substantially similar to the short forming tool. The elongate body, however, is longer than the short forming tool and includes two riser bores. A riser is releasably coupled to each respective riser bore.

REUSABLE UNIVERSAL WAFFLE-CAVITY MOLDING FORM
20210268689 · 2021-09-02 ·

A universally adaptable waffle-cavity form and methods for constructing a waffle panel are described. The waffle-cavity form is provided with a standard shape and size and can be easily adapted to alter the dimensions thereof. The form can be cut down and combined with one or more other cut coven forms to provide a combined form with desired dimensions. The forms can also be combined without first being cut down through the use of a saddle that is placed over a joint therebetween. A plurality of the forms can be affixed to a mold decking in a desired arrangement using anchors installed therebetween to form a mold that is reusable to produce multiple waffle panels.

CONCRETE STRUCTURE FORMING SYSTEM

A concrete structure forming system includes a panel formed of a concrete material and a void former disposed on a section of the panel that is less than an entirety of the panel. The void former is monolithically formed in a single piece of a plastic material. The void former is removable from the panel in the single piece to leave a recess in the panel when the concrete material has reached a cured state.

MOLD DEVICE FOR MOLDING A WAFFLE SLAB AND METHOD OF MANUFACTURING A WAFFLE SLAB HAVING CHAMFERS

The present disclosure is related to a mold device for molding a waffle slab, wherein a plurality of connecting structures made of steel bars protrude from the sides of the waffle slab, the mold device comprising: a plurality of steel molds provided at both sides of each of the plurality of connecting structures and surrounding the waffle slab, each of the plurality of steel molds having a top surface, which has a hole therein; a plurality of auxiliary devices respectively disposed at the sides of the waffle slab and having through holes corresponding to holes in the plurality of steel molds; and a plurality of fasteners; wherein the plurality of fasteners respectively pass through the through holes of the plurality of auxiliary devices and are fixed into the holes of the plurality of steel molds so that each of the plurality of auxiliary device transversely connects the top surfaces of the plurality of steel molds.