Patent classifications
B28C5/402
FIBER PRE-DISPERSING DEVICE FOR FIBER REINFORCED CONCRETE
A fiber pre-dispersing device for fiber reinforced concrete, comprising: a dispersing chamber, a feed inlet is installed on the upper side of a dispersing chamber, a hopper is installed in the feed inlet, a first dispersing device is installed in the dispersing chamber, a discharge outlet is installed at the bottom of the dispersing chamber, and connected with a second dispersing device, grooves are arranged at both sides of dispersing chamber, supporting legs are installed in the grooves. According to the invention, the device has a first dispersing device and a second dispersing device, and the dispersing blocks in the first dispersing device cooperates with the dispersing gears of the roller to preliminarily disperse and stir the fiber raw materials, a second dispersing device; dispersing the preliminary dispersed fiber raw materials, in order to control the fineness of pre-dispersed fiber raw materials, oil cylinders arranged on both sides can push their respective grinding cylinders to adjust the dispersion, thus improving both fiber dispersion effect and using the effect in concrete works.
BOARD WITH FIBER-REINFORCED DENSE LAYER
Disclosed is a composite gypsum board comprising a set gypsum core disposed between face (e.g., Manila) and back (e.g., Newsline) cover sheets. The set gypsum core is formed from a core slurry comprising stucco, water, and optional additives, such as foaming agent, migrating starch, accelerator, retarder, dispersant, etc. A dense layer formed from a dense layer slurry comprising stucco, water, fiber (e.g., paper fiber), and optionally, strength-enhancing starch, is disposed between the core and the face paper. The dense layer slurry contains a greater concentration of fiber, and optionally, strength-enhancing starch, than the core slurry, but the concentration of one or more other additives (e.g., accelerator, retarder, dispersant, or combinations thereof) is lower or the same in the dense slurry as compared with the core slurry. Also disclosed is a method of making board using one board mixer. In embodiments, paper fiber is added to water to form a suspension. The suspension is introduced, while in a non-laminar state, into the dense slurry. Further disclosed is apparatus, such as an extractor and an additive injection system, which can be a part of a cementitious slurry mixing and dispensing assembly.
INTEGRATED MIXER AND NOZZLE DEVICE FOR 3D PRINTER OF BUILDING CONSTRUCTION AND METHODS FOR OPERATING THE SAME
an integrated mixer and nozzle device for a 3D printer of building construction components includes: a support; a mixer disposed inside the support to mix a first material and a second material together to produce a flowable mixture; a conveyor directly connected to the mixer to convey the flowable mixture in a first direction; and a nozzle directly connected to the conveyor to extrude the flowable mixture and to discharge the extruded mixture in a second direction different from the first direction.
SYSTEM FOR MANUFACTURING CEMENTITIOUS PRODUCT WITH SECONDARY DISCHARGE CONDUIT HAVING ADDITIVE INJECTION SYSTEM
An additive injection system can be a part of a cementitious slurry mixing and dispensing assembly. The additive injection system can be used to inject an additive into an auxiliary slurry discharge conduit carrying a secondary flow of cementitious slurry produced in the assembly such that the secondary slurry stream is different from a main slurry stream discharged from a main slurry discharge conduit.
Masonry construction material with a cellulose matrix and method for obtaining same
The present invention is related to materials of construction in the technical field of architecture and civil engineering, known as construction material for masonry; specifically, it is a compound made with a mixture of biodegradable cellulose matrix which is obtained from recyclable materials through an innovative method. Such compound, reaches higher resistance to compression in comparison to the known quality standards, even thought the resultant clusters, blocks or bricks, etc., are lighter due to their high cellulose content. This compound might be used, but not limited to, as raw material to produce hollow bricks, blocks, clusters and other conglomerates to build houses and buildings.
Fiber pre-dispersing device for fiber reinforced concrete
A fiber pre-dispersing device for fiber reinforced concrete, comprising: a dispersing chamber, a feed inlet is installed on the upper side of a dispersing chamber, a hopper is installed in the feed inlet, a first dispersing device is installed in the dispersing chamber, a discharge outlet is installed at the bottom of the dispersing chamber, and connected with a second dispersing device, grooves are arranged at both sides of dispersing chamber, supporting legs are installed in the grooves. According to the invention, the device has a first dispersing device and a second dispersing device, and the dispersing blocks in the first dispersing device cooperates with the dispersing gears of the roller to preliminarily disperse and stir the fiber raw materials, a second dispersing device; dispersing the preliminary dispersed fiber raw materials, in order to control the fineness of pre-dispersed fiber raw materials, oil cylinders arranged on both sides can push their respective grinding cylinders to adjust the dispersion, thus improving both fiber dispersion effect and using the effect in concrete works.
CONCRETE PRODUCT AND METHODS OF PREPARING THE SAME
A concrete product set by pouring a concrete slurry includes a concrete mixture, an aluminum-coated colloidal silica admixture, and optionally, at least one reinforcing fiber selected from the group of fibers. As the poured concrete slurry cures, the poured slurry hardens into a composite material product, and the concrete product defines capillary structures that at least in part fill with aluminum-coated silica and lime. Optional graphene oxide may be used in the concrete slurry, in which embodiment the surrounding aggregate and cement is embedded with graphene oxide flakes. A process for placing a jointless and/or fiberless slab made from the concrete product includes preparing a concrete slurry, pouring the concrete slurry onto substrate, and allowing the concrete slurry to cure.
TWISTED REINFORCEMENT FIBERS AND METHOD OF MAKING
A concrete structure formed of a mixture of concrete and a plurality of custom manufactured twisted steel micro-rein-forcements (TSMRs). Each TSMR has a twist pitch of two or more twists per 25.4 mm applied along its longitudinal axis. The TSMRs are made from a common base stock and have the number of twists predetermined such that a concrete structure formed with at least 10 wt. % per unit volume less TSMRs than fibers in a conventional concrete structure exhibits the same or better performance than the conventional concrete structure in one or more of a stress, deflection, energy, or crack mouth opening (CMOD) properties as determined through defined standard tests. The performance requirement may be based on the actual test result and/or the consistency (coefficient of variation of the result).
Continuous methods of making fiber reinforced concrete panels
Continuous method including mixing water and cementitous powder to form slurry; mixing the slurry and reinforcement fibers in a single pass horizontal continuous mixer to form fiber-slurry mixture, the mixer including an elongated mixing chamber having a reinforcement fiber inlet port, and upstream of the fiber inlet port is an inlet port to introduce water and cementitous powder together as one stream or at least two inlet ports to introduce water and dry cementitous powder separately as separate streams into the chamber, a rotating horizontal shaft/s within the chamber, part of the chamber for mixing the fibers and slurry and moving the fiber-slurry mixture to a mixture outlet; discharging the fiber-slurry mixture from the mixer outlet; forming and setting the fiber-slurry mixture on a moving surface; cutting the set mixture into fiber reinforced concrete panels and removing the panels from the moving surface.
Method of Preparing a Gypsum-Based Product
A method of preparing a gypsum-based product comprises the steps of mixing calcined gypsum with polymer particles and water to provide a slurry. The polymer particles comprise principally polyvinyl acetate, and have a particle size distribution, measured using laser diffractometry, such that particles having a diameter of 4.5 μm or less provide at least 90% of the total particle volume.