A low-density, high-strength concrete composition that is lightweight and self-compacting or non-self-compacting, with a low weight-fraction of aggregate to total dry raw materials, and a highly-homogenous distribution of a non-absorptive and closed-cell lightweight aggregate such as glass microspheres or copolymer polymer beads or a combination thereof, and the steps of providing the composition or components. Lightweight concretes formed therefrom have low density, high strength-to-weight ratios, and high R-value. The concrete has strength similar to that ordinarily found in structural lightweight concrete but at a lower density, such as an oven-dried density as low as 40 lbs./cu.ft. Such strength-to-density ratios range approximately from above 30 cu.ft/sq.in. to above 110 cu.ft/sq.in., with a 28-day compressive strength ranging from about 3400 to 8000 psi.

The present invention allows for better control over strength in concrete mixes and mix designs, while minimizing the over-use of cement and promoting sustainability within the industry. Disclosed are novel method and system which employ a diagnostic delta data (DDD) curve, or, in other words, data that displays a curvilinear relationship when plotted on a visual graph, as obtained by considering the differences (e.g., subtractive differences or ratios) as between (i) target slump and target (or maximum) water content, and (ii) slump and water content values as determined using an automated slump monitoring system which measures slump and water content in the concrete mix during delivery. This DDD curve can then be compared to monitored delta slump and delta water content for later or other deliveries, such that adjustments can be made to the concrete mix or mix design, in a manner that encourages avoidance of cement over-dosing or over-prescription.

A mixer vehicle system includes a mixer vehicle and a remote management system. The mixer vehicle includes a chassis and a vehicle body. The vehicle body comprises a plurality of subcomponents. The plurality of subcomponents includes a cabin, a mixing drum, a charge hopper, and a chute. The mixing drum is movable relative to the chassis to agitate a mixture. The charge hopper is movable relative to an aperture of the mixing drum. The chute is pivotally coupled to the mixer vehicle. The remote management system is configured to monitor and adjust a property of the mixture. The remote management system includes a sensor and a device. The sensor is configured to detect information corresponding to the property of the mixture and generate an input signal. The device is configured to recover a signal from the remote quality management system and cause at least one mixture property to change.

An apparatus for delivering a wet concrete mix to a product mold, where the apparatus comprises a hopper configured to retain a fresh concrete mix, a source of treated water having a concentration of nanobubbles of a gas at least double a natural concentration of nanobubbles of the gas within a natural state of the water, a water transport coupling the source of treated water with the hopper, a valve interposed within the water transport for selectively releasing the treated water into the hopper, and a mixer in communication with the hopper for mixing the treated water with the fresh concrete mix to yield an infused wet concrete.

Process and system for managing a mix design catalog of a concrete producer that involves collecting slump curve data obtained during in-transit monitoring of delivered concrete loads made from a plurality of various mix designs, wherein each mix design is identified by a different identification code (regardless of whether components are different), clustering slump curve data having same movement characteristics according to assigned strength value, and selecting a mix design to produce, to display, or both to produce and to display, from among the two or more slump data curves of individual mix designs within the same data curve cluster. The selection is based on same movement characteristic and assigned strength value, and at least one factor relative to cost, performance, physical aspect, quality, or other characteristic of the concrete mix or its components. Exemplary methods for generating new mix designs are also set forth.

A nanobubble-infused liquid is mixed into a dry concrete mix to form an infused wet concrete, where the nanobubble-infused liquid includes a concentration of nanobubbles of a gas at least double a natural concentration of nanobubbles of the gas within a natural state of the liquid. The nanobubble-infused liquid is preferably liquid water infused with a desired concentration of carbon-dioxide (CO.sub.2) nanobubbles sized within a certain prescribed range. The infused wet concrete is then transported to the mold of a concrete products forming machine to form a molded product that has enhanced qualities including increased carbon capture within the resulting concrete product, improved curing times, increased flowability, self-healing, and improved release from the product mold.

In a manufacturing method for manufacturing a dispersion body, a plurality of types of solid particles, water, and a liquid dispersant are mixed. In the manufacturing method, at least two types of the solid particles and at least one type of the dispersant that are selected based on a material type selection method are used, and at least an optimal amount of the dispersant that is determined based on an optimal amount determination method is added and mixed. The material type selection method is based on a Hansen solubility parameter distance to water, Hansen spheres of the solid particles, and a Hansen sphere of the dispersant.

A mobile cement batch mixing plant includes at least one slurry tank, a cement storage tank, at least one slurry pump and at least one clean pump supported on a transportable frame. The slurry tanks and cement storage tank are connected by a plumbing system. The flow of water and cement slurry between the tanks and within the plumbing system is controlled by a series of valves and pump controls. A cement slurry is formed by adding water and cement to the slurry tank through a fluid vortex within the slurry tank. The cement slurry can be pumped out of the slurry tank into a well.

The invention relates to a computer-aided method and a device for controlling a concrete mixing plant for the production of ready-mixed concrete (1) or mixed concrete, which is mixed at least from the components cement (6a; 6b) and aggregates (8a, 8b, 8c) with the addition of water (9) in a motor-driven mixer unit (3), wherein at least the required mixing time (t.sub.M) of the mixer unit (3) is calculated before the start of the mixing process by means of an electronic prognosis unit (10), which calculates the current moisture (F), measured by means of at least one moisture sensor (11), of at least the aggregates (8a, 8b, 8c) to be added and the temperature measured by means of at least one temperature sensor (12;13;14) or thermal imaging camera, in order to determine the required mixing time (t.sub.M) of the mixer unit (3) on the basis of a predetermined concrete formulation (18), taking into account the various measured values determined by the sensors.

A method is for manufacturing elements including hydraulic binder and aggregates. The method includes mixing a dry mortar composition including hydraulic binder and aggregates with water, to form a wet mortar. The method also includes pumping and conveying the wet mortar towards an outlet. During the conveying at least two physical properties of the wet mortar are measured on-line. The physical properties include viscosity and at least one of flow and density.