A system and process for producing a variety of dry mix construction and ancillary construction materials (DMC) with improved structural properties. The system and process employs a material classification unit (204) that classifies at least one of plurality of raw materials (A, B, . . . N) based on their particle size and physical properties. These classified raw materials are stored separately in material handling compartments (260) and are selected according to the construction grade requirements of the end user. The invention further involves the use of a material selection unit (210) which controls the functioning of various components of present invention. The system and process also provides reutilization of industrial waste products like fly ash, blast furnace slag to produce a variety of construction and ancillary construction materials.

Embodiments of the invention generally relate to apparatus and methods to control the addition of moisture to materials for the production of concrete.

A mixer vehicle system includes a mixer vehicle and an autonomous control system. The mixer vehicle includes a chassis and a vehicle body. The vehicle body includes a plurality of subcomponents including a cabin, a mixing drum, a charge hopper, and a chute. The autonomous control system is configured to automate an operation of the mixer vehicle. The autonomous control system includes a sensor and a controller. The sensor is configured to detect an event and generate a signal. The controller is configured to receive the signal and generate an output. The output includes the operation of the mixer vehicle. The operation of the mixer vehicle includes at least one of: (i) moving at least one of the plurality of subcomponents to a desired position; (ii) activating or deactivating at least one mode of operation; and (iii) providing an alert to an operator of the mixer vehicle.

Described is a cementitious material delivery system having at least one material box (10) with a lower access point (16) that is connected to a collection hopper (22). Also described is a cementitious material delivery system having at least one container (38) with an unloading end (42) that is located proximate to a collection hopper (22). The at least one container (38) can be positioned on at least one shelf (18) that can be raised so that the unloading end (42) is tilted toward the collection hopper (22).

Techniques or processes for efficiently producing concrete using dynamic feedback are disclosed. A concrete plant can use a control system to manage concrete production based on the dynamic feedback. The dynamic feedback can control mixing of concrete ingredients so as to yield uniform particle distribution for the concrete ingredients. The dynamic feedback can also avoid overflow situations as well as yield improved loading of the resulting concrete into a concrete transport vehicle (e.g., concrete truck).

An apparatus and method for producing fluid concrete include a first mixer configured to mix at least water and cement so as to make a low fluidity concrete having consistency class ≤S2, a truck mixer that can be configured to mix the low fluidity concrete with further water so as to make a fluid concrete having consistency class ≥S2, and a water supply and at least a cement supply configured so that the apparatus or method can produce fluid concrete. The apparatus and method include a control and adjustment unit, connected to the water supply and at least to the cement supply, configured to selectively control and adjust the introduction of water and cement into the first mixer and the introduction of further water into the cement mixer.

The disclosure provides a measurement set-up for a return cement suspension, a construction site arrangement with a measurement set-up, and a method which can be carried out inexpensively, reliably, and easily.

A concrete mixer vehicle includes a chassis, a mixing drum assembly, and a controller. The mixing drum assembly includes a mixing drum, a mixing element, a collector, and a chute. The mixing drum defines an aperture and a volume. The mixing element is positioned within the volume and is coupled to the mixing drum. The controller is configured to determine a state of the concrete mixer vehicle, determine a state of a mixture delivery system of a batch plant, obtain and apply a setpoint value to an actuator of the concrete mixer vehicle or the mixture delivery system, and activate the mixture delivery system to output material through the outlet of the mixture delivery system such that the material is deposited directly into the volume of the mixing drum to thereby directly charge the concrete mixer vehicle with material.

A plant for conveying material for the production of structural concrete comprises a first container configured to contain a first amount of material, a first detection member configured to detect a variation in the first amount of material and first release members configured to enable and/or disable release of the first amount of material towards a mixing area of the first amount of material. The plant further comprises a second container configured to contain a second amount of material varying between a second minimum and a second maximum reference amount, a second detection member configured to detect a variation in the second amount of material and second release members configured to enable and/or disable release of the second amount of material towards a mixing area. In particular, an unloading opening of the second container is connected to the mixing area, whereas an unloading opening of the first container is connected to a loading opening of the second container or to a mixing area. A control unit is configured at least to enable said release members to release the first amount of material when the second detection member detects the reaching of the second minimum reference amount in the second container. The present invention also relates to a process for conveying material for the production of structural concrete.

A method for manufacturing a product in the form of a sheet or a block, including: preparing an initial mixture including one or more stones or a stone-like granular material having a selected particle size and a binder; depositing a layer of the initial mixture having a predetermined thickness onto a surface of a conveyor belt; performing prepressing and finally obtaining a roughly formed material; systematically depositing layers of initial mixtures onto surface of the conveyor belt in parallel, making each layer not superposed in a direction perpendicular to surface of the conveyor belt, but arranged in sequence in a direction of width of the conveyor belt to form a multi-component or composite mixture structure; conveyor belt conveys the multi-component or composite mixture into a rotated container or support member; after discharged from the rotated container or support member, a final mixture is conveyed to perform subsequent pre-compression and hardening.