Methods for producing highly spherical particles that comprise: mixing a mixture comprising: (a) nanoclay-filled-polymer composite comprising a nanoclay dispersed in a thermoplastic polymer, (b) a carrier fluid that is immiscible with the thermoplastic polymer of the nanoclay-filled-polymer composite, optionally (c) a thermoplastic polymer not filled with a nanoclay, and optionally (d) an emulsion stabilizer at a temperature at or greater than a melting point or softening temperature of the thermoplastic polymer of the nanoclay-filled-polymer and the thermoplastic polymer, when included, to disperse the nanoclay-filled-polymer composite in the carrier fluid; cooling the mixture to below the melting point or softening temperature to form nanoclay-filled-polymer particles; and separating the nanoclay-filled-polymer particles from the carrier fluid.

A resin granule mass including a plurality of resin granules, and a proportion of resin granules to which a magnetic foreign matter of 50 μm or greater is adhered in the plurality of resin granules is 30% or less.

A method and device for comminuting a thermoplastic polymer, in particular a thermoplastic elastomer, and for producing therefrom pulverulent materials with a predefined grain distribution, includes the following steps: comminuting the thermoplastic polymer, which is provided in lump form, into a starting powder in a comminuting device, and subsequently screening this starting powder at least once until a predefined grain distribution has been attained. A release agent, which reduces the tack and capability for agglomeration formation of the starting powder, is fed into the comminuting device during the comminuting step.

The present invention relates to a method for preparing thermoplastic polymer particles, the method comprising the steps of: (1) extruding a thermoplastic polymer resin by means of an extruder; (2) granulating the extruded polymer resin by using an inert gas; and (3) cooling the granulated thermoplastic polymer resin, and thermoplastic polymer particles prepared thereby.

The present invention relates to a method for manufacturing thermoplastic polymer particles, and the thermoplastic polymer particles, the method comprising the steps of: (1) extruding a thermoplastic polymer resin through an extruder; (2) spraying the extruded thermoplastic polymer resin through a nozzle and then spraying a gas to the sprayed thermoplastic polymer resin through a plurality of sprayers so as to granulate same; and (3) cooling the granulated thermoplastic polymer resin.

Stabilized compositions having an organic material to be stabilized and a resin masterbatch system provided as closed end pellets are provided herein, along with processes for producing stabilized articles.

An apparatus (10) for producing reshaped plastic granules from a plurality of initial granules (12) with a predetermined shape is disclosed comprising: a feeding unit (20) for continuously receiving a plurality of said initial granules (12), a pressing unit (30) for mechanically reshaping the initial granules, said pressing unit comprising at least two opposite pressing surfaces (32) with a gap (34) therebetween, the width (W) of said gap ranging from 0 mm to 0.5 mm, a receiving chamber (40) for receiving the reshaped final granules (13) from the pressing unit, and a frame (50) for supporting the feeding unit, the pressing unit and the receiving chamber. A method is also provided to produce final granules by mechanically reshaping the initial granule, each final granule having a certain surface-to-volume ratio and a primary thickness of at most 0.7 mm within substantially the entire volume of the final granules.

The invention relates to a method of preparing expanded thermoplastic microspheres from thermally expandable thermoplastic microspheres comprising a polymer shell encapsulating a foaming agent, the method comprising heating the expandable microspheres within a flexible container (2) to effect expansion of said microspheres and withdrawing gas from said flexible container (2). The invention further relates to an expansion device for preparing such expanded thermoplastic microspheres.

Aromatic polyester particles which are formed from an aromatic polyester having a flow starting temperature of 400° C. or higher and have a circularity of a projected image of 0.80 or more and 1.00 or less.

A method, system and machine for cold processing extruded starch-containing pellets by cold particle size reducing pellets of a size greater than a particle size reduction setting size enabling particle size reduction to be performed without compacting or compression any size reduced particle while doing so without heating them during particle size reduction thereby preserving their pores, internal liquid absorbing voids and starch matrix optimizing granular sorbent performance. Such a method, system and machine is selectively controllable enabling not only control of how many and a ratio of fines produced relative to the final product providing real time control of fines production but also is able to provide particle size distribution control as well. A preferred particle size reduction machine is a roll granulator that breaks larger size pellets into smaller sized particles and/or fines without compressing or compacting them with the spacing between the rolls selectively variably in a manner that regulates how much of different sized particles and/or particles falling within certain size ranges are produced advantageously enabling real time control of particle size distribution to be achieved during extruder line operation.