A method for producing a rubber composition containing a rubber wet master batch has a masticating process. The masticating process comprises step 1 of charging the rubber wet master batch into an enclosed kneading chamber that has a stirring rotor showing a rotation speed controllable automatically through a control unit and that is capable of detecting and outputting an internal temperature, step 2 of setting a first control time and a first target temperature in the control unit, and step 3 of stirring the inside of the kneading chamber while making a PID control for adjusting an actually measured temperature in the kneading chamber to the first target temperature through the control unit on the basis of information on the actually measured temperature and the first target temperature, thereby automatically controlling the rotation speed, until the first control time elapses after the completion of the two steps.

A kneader internal inspection device according to the present invention suspends and supports a photographing unit, which is arranged in an interior of a kneader and which photographs the interior, so as to be vertically movable in the interior of the kneader. Therefore, such a kneader internal inspection device is capable of easily inspecting the interior of the kneader.

In the field of mixing rubber mixtures, o a rotor (100), for use in an internal mixer having a mixing vessel in which the rotor rotates includes one or more blades (104), each blade having a tip (104a) with a profile having a predefined curvature and an anti-wear device detachably fixed to the tip (104a) of at least one blade. The anti-wear device includes a plate (110) with a profile defined by a lower surface (112) with a curvature complementary to that of the tip (104a) and an upper surface (114) with a curvature complementary to that of a wall of the vessel to define, between them, a zone of minimum distance that allows a passage of the mixture between the plate (110) and the wall of the vessel. One or more fastening systems (135) are fitted and tightened with respect to the plate (110) so as to engage the rotor (100).

A method for producing a heat-resistant crosslinked fluorocarbon rubber formed body, comprising: (a) a step of melt-kneading 0.003 to 0.5 part by mass of an organic peroxide, 0.5 to 400 parts by mass of an inorganic filler, and more than 2.0 parts by mass and 15.0 parts by mass or less of a silane coupling agent, with respect to 100 parts by mass of a base rubber containing a fluorocarbon rubber, at a temperature equal to or higher than a decomposition temperature of the organic peroxide, to prepare a silane master batch; a heat-resistant crosslinked fluorocarbon rubber formed body obtained by the method, a silane master batch, a mixture and a formed body thereof, and a heat-resistant product.

A rubber composition manufacturing method comprising an operation in which an intermeshing internal kneader is used to knead at least rubber, silica, and silane coupling agent, wherein the operation comprises a first step in which kneading which is accompanied by increase in kneading temperature is carried out during an initial phase of the operation; kneading is carried out during the first step while a ram is maintained in a state in which it is at a first position which is higher than a lowermost position within a range of movement of which the ram is capable; and during the first step, an effective volume when the ram is at the first position is 105% to 120% relative to a value of 100% for an effective volume when the ram is at the lowermost position.

A mixing and extrusion machine (10) for the manufacture of rubber mixtures includes a mixer with a converging conical twin-screw (12) with a fixed frame (14) that supports sleeves (16). Two screws (18), being mounted at an angle, are mounted in the mixer (12) in such a way as to move in translational movement between an opening (22) arranged upstream and an outlet (25) arranged downstream of the sleeves. The screws are mounted in the sleeves with removable doors including sliding shutters (40) installed relative to the outlet (25). The sliding shutters move linearly between a closed position, in which the sliding shutters prevent the mixer from discharging the mixture, and an open position, in which the sliding shutters prevent discharge of the mixture through the sides of two counter-rotating rollers (32) of a roller nose type system located just downstream of the outlet.

In the field of tire production, systems and methods make it possible to selectively carry out monopassage and multipassage rubber production sequences in a common rubber production facility. A tire is formed according to the methods described.

A mixing and extrusion machine (10) has a converging conical twin-screw mixer (12) with a fixed frame (14) that supports sleeves (16) in which two screws (18) are mounted at an angle between an opening (22) arranged upstream of the sleeves, where an introduction hopper (24) of the machine (10) feeds the screws, and an outlet (25) arranged downstream of the sleeves, where the mixer discharges the mixture at the end of a mixing cycle. At least one mobile sleeve (34) is disposed towards the outlet, each mobile sleeve with a support surface (34a) of a predetermined surface area (34a) according to an elasticity of the mixture, and each mobile sleeve having one or more mobile elements that move by a linear movement with respect to the outlet in order to adjust a predetermined space between the sleeves and the screws.

A device for producing a rubber mixture and/or non-vulcanized vehicle tire components and/or a vehicle tire, comprising a first mixer comprising a mixing chamber with at least one first mixing rotor and with a first volume ratio, and a second mixer comprising a mixing chamber with at least one second mixing rotor and with a second volume ratio, wherein the ratio of said first volume ratio to said second volume ratio lies in the range from 50:1 to 1:10. Also disclosed is the use of the device and a method for producing non-vulcanized vehicle tire components and/or a vehicle tire.

Provided is a kneading device that can check a progress of wear of an inner wall face of a kneading chamber provided in a casing without stopping the kneading device. A kneading device includes a sensor-mount space provided in a wall of a casing, a wear detecting sensor of which a detecting section is disposed at a bottom of the sensor-mount space, and a controller that receives a signal output from the wear detecting sensor, the controller including a wear determining unit that determines that wear of an inner wall face of a kneading chamber has progressed based on a change in the signal.