A liquid polymer dosing and mixing chamber and pump having a hollow chamber, a blending reactor, a progressive cavity pump, a mixing cup, a submersible actuator, and an aging cup within the hollow chamber adapted to create doses, via the progressive cavity pump, of a first substance and to mix it with one or more substances introduced into the blending reactor via one or more inlets.

A substantially continuous stream of aqueous fluid and a substantially continuous stream of gel having a first concentration are combined to form a substantially continuous stream of gel having a second concentration. The second concentration is substantially lower than the first concentration. The gel having the second concentration may thereafter be utilized in conjunction with a well fracturing operation.

A fully impregnated fiber-reinforced thermoplastic granule includes a fiber core impregnated with a thermoplastic resin and coated with the resin and subsequently polymerized to form a thermoplastic. The granule is formed in a continuous process including a continuous fiber strand being coated and impregnated with a thermoplastic resin, curing the thermoplastic resin, and cutting the fiber and thermoplastic into granules of a desired length. The continuous process results in a uniform, fully impregnated fiber core in the granule which results in a longer reinforcing fiber for added strength in subsequently produced products formed from the granules.

A fully impregnated fiber-reinforced thermoplastic granule includes a fiber core impregnated with a thermoplastic resin and coated with the resin and subsequently polymerized to form a thermoplastic. The granule is formed in a continuous process including a continuous fiber strand being coated and impregnated with a thermoplastic resin, curing the thermoplastic resin, and cutting the fiber and thermoplastic into granules of a desired length. The continuous process results in a uniform, fully impregnated fiber core in the granule which results in a longer reinforcing fiber for added strength in subsequently produced products formed from the granules.

Additive manufacturing apparatus and methods for mixing and dispensing materials, and articles with controlled particle concentrations. Additive manufacturing apparatus includes a mixer; a reservoir in fluidic communication with the mixer; and a build plate parallel to the reservoir. Additive manufacturing apparatus includes a mixer and a solid particle dispensing system and/or a slurry dispensing system. A method for handling precursors during additive manufacturing includes (a) providing first and second precursor materials and/or a slurry to a mixer; (b) mixing the materials in the mixer; (c) transporting the mixed materials directly to a reservoir disposed in parallel with a build plate; (d) curing at least a portion of the transported and mixed materials; and (e) repeating step (d) at least once. An article includes a plurality of adjacent layers, a concentration of particles in each layer defining a controlled concentration gradient and/or vary by no more than ±50%.

A fully impregnated fiber-reinforced thermoplastic granule includes a fiber core impregnated with a thermoplastic resin and coated with the resin and subsequently polymerized to form a thermoplastic. The granule is formed in a continuous process including a continuous fiber strand being coated and impregnated with a thermoplastic resin, curing the thermoplastic resin, and cutting the fiber and thermoplastic into granules of a desired length. The continuous process results in a uniform, fully impregnated fiber core in the granule which results in a longer reinforcing fiber for added strength in subsequently produced products formed from the granules.

Low-pressure mixing of fluids includes a pumping system having a pump and a fluidic inlet port through which fluid is introduced to the pump. A fluid proportioning system is in fluidic communication with the fluidic inlet port of the pumping system to deliver thereto a fluid stream comprised of multiple different fluids. The fluid proportioning system includes a manifold having a plurality of inlet ports, an outlet port connected by tubing to the fluidic inlet port of the pumping system, and an outlet conduit providing an internal fluidic passageway to the outlet port. Each inlet port is fluidically coupled to a fluid source to receive one of the different fluids and to the outlet conduit to deliver thereto the received fluid for delivery out of the manifold through the outlet port to the fluidic inlet port of the pumping system.

An extruder includes a mixing device having a mixing chamber formed by a housing, a stator and a rotor. The stator and the rotor are arranged at least partially within the mixing chamber. The stator is connected to the housing and/or is formed by the housing. The rotor is rotatable about an axis of rotation (D). At least one free space, into which the stator projects at least partially in the direction of the axis of rotation (D), is formed by the rotor. The stator and/or the rotor have/has at least one temperature control channel, through which a temperature control fluid can be made to flow in order to control the temperature of the stator and/or of the rotor. The extruder further includes a screw housing, a screw drive, and an extruder screw, which is mounted to the screw housing and is coupled to the screw drive.

Additive manufacturing apparatus and methods for mixing and dispensing materials, and articles with controlled particle concentrations. Additive manufacturing apparatus includes a mixer; a reservoir in fluidic communication with the mixer; and a build plate parallel to the reservoir. Additive manufacturing apparatus includes a mixer and a solid particle dispensing system and/or a slurry dispensing system. A method for handling precursors during additive manufacturing includes (a) providing first and second precursor materials and/or a slurry to a mixer; (b) mixing the materials in the mixer; (c) transporting the mixed materials directly to a reservoir disposed in parallel with a build plate; (d) curing at least a portion of the transported and mixed materials; and (e) repeating step (d) at least once. An article includes a plurality of adjacent layers, a concentration of particles in each layer defining a controlled concentration gradient and/or vary by no more than 50%.

A liquid polymer dosing and mixing chamber and pump having a hollow chamber, a blending reactor, a progressive cavity pump, a mixing cup, a submersible actuator, and an aging cup within the hollow chamber adapted to create doses, via the progressive cavity pump, of a first substance and to mix it with one or more substances introduced into the blending reactor via one or more inlets.