A process and a system are provided for controlling an addition of water to a rubber mixture during a mixing cycle in which the mixture is transported as a continuous sheet. The process includes obtaining data for the mixture, including a predetermined water flow rate, a predetermined air flow rate, and a target temperature and a target water content for the mixture; adding water to the continuous sheet during the mixing cycle; detecting an amount of water added at an elapsed time during the mixing cycle; determining, using a detection result, a predicted temperature and a predicted water content for the mixture at an end of the mixing cycle; comparing the target temperature with the predicted temperature, and the target water content with the predicted water content; and, before a next mixing cycle, adjusting an actual water flow rate when a comparison result indicates non-equivalence.

A system and a method are provided for producing rubber mixtures. The system includes installations for performing a monopassage process and a multipassage process to produce a rubber mixture, and a transport system that transports the rubber mixture to one or more of the installations according to a selected recipe. The installations include a mixing and cooling installation that performs a mixing and cooling procedure in which the rubber mixture is formed into a sheet, the sheet is sprayed with water using at least one nozzle provided with water at a predetermined water flow rate and air at a predetermined air pressure, and evaporated water from the spraying of the sheet is evacuated at a predetermined air flow rate. The mixing and cooling procedure causes the rubber mixture of the sheet to reach target temperature and water-content values before a complementary mixing procedure is performed.

A system and a method are provided for producing rubber mixtures. The system includes installations for performing a monopassage process and a multipassage process to produce a rubber mixture, and a transport system that transports the rubber mixture to one or more of the installations according to a selected recipe. The installations include a mixing and cooling installation that performs a mixing and cooling procedure in which the rubber mixture is formed into a sheet, the sheet is sprayed with water using at least one nozzle provided with water at a predetermined water flow rate and air at a predetermined air pressure, and evaporated water from the spraying of the sheet is evacuated at a predetermined air flow rate. The mixing and cooling procedure causes the rubber mixture of the sheet to reach target temperature and water-content values before a complementary mixing procedure is performed.

In one or more rubber mixtures for vehicle tires, production processes and systems are provided for control of water content in a rubber mixture as a function of controlling temperature and water flow rate.

Disclosed is a materials handling system, a patterned product, and process of fabricating a patterned product. The materials handling system includes an agitation portion having one or more agitators, the agitators arranged and disposed to mix colored particles into a substantially uniform distribution. A processing portion includes a receiving portion arranged and disposed to receive the substantially uniform distribution of the colored particles to form a product with a predetermined pattern. The predetermined pattern is a long-grained, striated or jaspe-grained color pattern. The process includes fabricating a product having such a predetermined pattern. The predetermined pattern is through-patterned as to include colors and textures distributed uniformly throughout the thickness of the product.

In the process for producing a rubber for manufacturing a tire: a calender forms a ply with a mixture of ingredients of the rubber while a conveyor moves the ply in a first direction, a mass of product other than the rubber is deposited on the ply, and the conveyor displaces the ply in a second direction, such that the mass is arranged between two faces of the ply extending one against the other.