Methods of manufacturing composite workpieces that include positioning a heat-generating element proximate to an uncured composite workpiece, triggering the heat-generating element to produce an exothermic chemical reaction or exothermic physical reaction so that the temperature of the uncured composite workpiece is raised to a predetermined first temperature, and curing the composite workpiece while it is at a temperature that is at least the predetermined first temperature.

Methods of manufacturing composite workpieces that include positioning a heat-generating element proximate to an uncured composite workpiece, triggering the heat-generating element to produce an exothermic chemical reaction or exothermic physical reaction so that the temperature of the uncured composite workpiece is raised to a predetermined first temperature, and curing the composite workpiece while it is at a temperature that is at least the predetermined first temperature.

The present invention relates to a method of shaping a cured thermosetting resin substrate, and more particularly to a method of shaping a cured thermosetting resin using electromagnetic radiation, said method comprises providing a cured thermosetting resin substrate; providing a confined temperature controlling environment; placing the cured thermosetting resin substrate in the confined temperature controlling environment; providing a source of electromagnetic radiation; irradiating the cured thermosetting resin substrate in the confined temperature controlling environment; and shaping the irradiated thermosetting resin substrate.

Methods of manufacturing composite workpieces that include positioning a heat-generating element proximate to an uncured composite workpiece, triggering the heat-generating element to produce an exothermic chemical reaction or exothermic physical reaction so that the temperature of the uncured composite workpiece is raised to a predetermined first temperature, and curing the composite workpiece while it is at a temperature that is at least the predetermined first temperature.

The present system is configured to absorb, using a fluid medium in a reservoir, electromagnetic radiation to heat the fluid medium. The fluid medium may then conduct heat into a mold cavity formed by interior mold surfaces of at least two mold pieces. The fluid medium may heat up to, but not beyond, a phase transition temperature of the fluid medium, reducing instances of accidental damage to moldable material in a mold cavity during thermally-accelerated curing of the moldable material. In some instances a mold may be placed in liquid contained by the reservoir. In some instances, a mold may have integral reservoirs in individual mold pieces.

Pore-free rubber articles are prepared by dip-molding in a dipping medium that includes a vulcanizing agent, then partially-cured by immersing the dip former in a heated liquid bath that is chemically inert. A particularly effective liquid bath is a molten, nitrite free inorganic salt. The partially-cured rubber is then maintained at a desired curing temperature in a low/no oxygen heating oven to complete curing. Alternatively, upon removal from the molten salt bath, the latex film is quenched.

The present invention relates to a method of shaping a cured thermosetting resin substrate, and more particularly to a method of shaping a cured thermosetting resin using electromagnetic radiation, said method comprises providing a cured thermosetting resin substrate; providing a confined temperature controlling environment; placing the cured thermosetting resin substrate in the confined temperature controlling environment; providing a source of electromagnetic radiation; irradiating the cured thermosetting resin substrate in the confined temperature controlling environment; and shaping the irradiated thermosetting resin substrate.

A carbon-fiber product forming device is disclosed. The device includes a first chamber forming with a hollow cavity, a hot-pressing plate disposed inside the hollow cavity, a mold disposed on the hot-pressing plate and formed with an outward opening, an air bag disposed inside a mold cavity of the mold, provided with a bag opening disposed near the outward opening, and attached on an outer surface thereof with carbon-fiber composites, a second chamber mounted on one side surface of the first chamber and disposed on wall surface with an air extracting port, an air inlet port, a heat medium entry port, and a barometric port, and a plurality of barometric pipes included inside the second chamber. Two ends of each of the barometric pipes are connected to the barometric port and the outward opening, respectively, such that the air bag could be periodically injected with air. A heat medium is injected into the inside of the hot-pressing plate when the air inside the hollow cavity is extracted by a vacuum pump via the air extracting port. The accordingly made carbon-fiber product has residual-air-removing rate of preferably above 99% and structural strength improvement of at least 5%.

Pore-free rubber articles are prepared by dip-molding in a dipping medium that includes a vulcanizing agent, then partially-cured by immersing the dip former in a heated liquid bath that is chemically inert. A particularly effective liquid bath is a molten, nitrite free inorganic salt. The partially-cured rubber is then maintained at a desired curing temperature in a low/no oxygen heating oven to complete curing. Alternatively, upon removal from the molten salt bath, the latex film is quenched.

Methods of manufacturing composite workpieces that include positioning a heat-generating element proximate to an uncured composite workpiece, triggering the heat-generating element to produce an exothermic chemical reaction or exothermic physical reaction so that the temperature of the uncured composite workpiece is raised to a predetermined first temperature, and curing the composite workpiece while it is at a temperature that is at least the predetermined first temperature.