Patent classifications
B29C2035/1616
Active cooling system for manufacturing composite structures
A composite manufacturing system is provided. The composite manufacturing system comprises a fiber placement head, a compaction roller associated with the fiber placement head, and a temperature regulation system associated with the compaction roller. The temperature regulation system is configured to actively control a temperature of the compaction roller. The temperature regulation system comprises a number of temperature sensors, a cooling system, and a controller. The number of temperature sensors are configured to detect the temperature of the compaction roller. The cooling system is associated with the compaction roller and is configured to cool the compaction roller. The controller is in communication with the number of temperature sensors and the cooling system. The controller is configured to cool the compaction roller such that the temperature is below a threshold temperature.
HEATING DEVICE AND HEATING METHOD
Provided is a heating device including: a heating unit that heats a laminate which includes a plurality of sheet-like composite materials including reinforced fiber and thermoplastic resin, and heats, via a first contact surface disposed in contact with the laminate, the thermoplastic resin included in the laminate being in contact with the first contact surface to a softening temperature or higher; a cooling unit that cools, via a second contact surface disposed in contact with the laminate, the thermoplastic resin included in the laminate located outside of the second contact surface to a temperature lower than the softening temperature; and a pressing unit that applies a predetermined pressure to the laminate via the first contact surface and the second contact surface, the second contact surface being disposed so as to surround the first contact surface.
Blank Water Blowing Device
The present invention provides a blank water blowing device, which is mainly composed of a frame, a lift cylinder, an auxiliary board, guide shafts, linear bearings, bearing seats, a mounting rack, a lifting frame, a thrust cylinder, a linear guide rail, slide rail seats, sliding seats, a sprocket A, chains, sprockets B, a motor, bases, rotating shafts, glands, bearings, powered rollers, conveyor chains, an air supply pipe, air amplifiers, a support, driven rollers, flanges, a ball screw and the like. The blank water blowing device provided by the present invention can meet the requirement of blank water blowing and also has the characteristics of simple structure, convenience in manufacturing, stable performances, and capability of meeting the precision machining requirement.
INFLATION NEEDLE, ITS MOLD AND METHOD OF MANUFACTURING SAME
An inflation needle, its mold and method of manufacturing same are provided. The inflation needle (10) includes a hollow cylindrical probe (12); a hollow conic base (14) disposed at one end of the hollow cylindrical probe (12); a hollow externally threaded member (16) projected out of the hollow conic base (14), the hollow externally threaded member (16) being distal the hollow cylindrical probe (12) and communicating therewith; and a plurality of handles (18) disposed on an outer surface of the hollow conic base (14).
INDUCTION WELDING WITH AN ELECTROMAGNETIC FIELD CONCENTRATOR
During a manufacturing method, an induction welder is provided that includes a concentrator and a coil. The concentrator includes a receptacle and a face surface. The receptacle projects vertically into the concentrator from the face surface to an end of the receptacle. The receptacle extends laterally within the concentrator between opposing sides of the receptacle. The receptacle extends longitudinally within the concentrator along a centerline. The coil is seated and extends longitudinally along the centerline within the receptacle. A first thermoplastic body arranged with a second thermoplastic body are provided. The first thermoplastic body is located vertically next to the face surface. The first thermoplastic body is induction welded to the second thermoplastic body. The induction welding includes: generating an electromagnetic field with the coil; and concentrating the electromagnetic field with the concentrator onto a region of the first thermoplastic body.
PROCESSING APPARATUS FOR COMPOSITE MATERIAL AND PROCESSING METHOD FOR COMPOSITE MATERIAL
An object of the disclosure is to improve the quality of a molded component after processed. A processing apparatus 10 is the processing apparatus 10 for a composite material 1 in which fibers and a thermoplastic resin are compounded. The processing apparatus 10 includes: a pair of pallets 20 configured to clamp the composite material 1; a heating die 30 configured to press and heat the composite material 1 via the pair of pallets 20; a cooling die 40 configured to press and cool the composite material 1 via the pair of pallets 20; a temperature adjustment unit configured to adjust a temperature of the cooling die 40; and a conveyance device 50 configured to convey the pair of pallets 20 clamping the composite material 1 from the heating die 30 to the cooling die 40.
Methods of forming near-net fiber reinforced thermoplastic composite components
A method is provided for forming a near-net thermoplastic composite component includes co-spraying a mixture comprising a thermoplastic polymer material and a chopped reinforcing material deposited onto at least one region associated with a tool having a first temperature and defining a near-net component shape. The mixture and adjacent tool is heated to a second temperature while the mixture is on the tool. The first temperature is below the solidification temperature of the thermoplastic polymer material and the second temperature is above the solidification temperature. Then, the mixture is exposed to a negative pressure to promote removal of gases from the mixture and put under compressive force to densify the mixture. The thermoplastic polymer material melts and flows. The tool is cooled to the first temperature and removing the mixture to form the near-net thermoplastic composite component having randomly oriented chopped reinforcement material distributed within a thermoplastic polymer matrix.
Polymeric stiffened sheet-like component and process for producing the same
A process for producing a polymeric stiffened sheet-like component, for example a panel, for aircraft construction. Production includes integration of hollow stiffening profiles, for example closed omega stringers, onto a sheet-like component, for example an external skin, where the stringers and external skin are produced from thermoplastic composite material. The stringers are integrated onto the external skin by establishing contact between the stringers and the external skin and melting thermoplastic composite material with exposure to heat and pressure at the areas of contact between external skin and stringers. Melting of the other sections of the stringers is avoided with a pressurized cooling fluid with a temperature significantly below the melting point of thermoplastic composite material, the fluid flowing through the airtight enclosed space in the stringers. Use of closed airtight thermoplastic omega stringers allows integration of the stringers onto the external skin in absence of any flexible tube within the stringers.
Electric wire, cable, and manufacturing method of electric wire
An electrical wire includes a conductor and an insulating layer that covers the conductor and that is cross-linked. The insulating layer is a cross-linked product of a resin composition including (a) a base polymer containing polyolefin and a compatibilizer, (b) a photoradical generator of 0.5 parts by mass or more and 3 parts by mass or less relative to the 100 parts by mass of the base polymer, and (c) a reactive monomer of 1 part by mass or more and 5 parts by mass or less relative to the 100 parts by mass of the base polymer. A relative dielectric constant of the insulating layer is less than 2.5.
Molding method and molding apparatus of molded article comprising fiber-reinforced thermoplastic resin
The present invention addresses the problem of providing a molding method capable of molding a molded article having excellent strength and reducing manufacturing costs by shortening a molding cycle when obtaining a molded article from a fiber-reinforced thermoplastic resin by compression molding. The present invention relates to a molding method which obtains a fiber-reinforced thermoplastic resin by kneading a thermoplastic resin and a reinforcing fiber (14), and a molded article from the fiber-reinforced thermoplastic resin by compression molding. The molding method of the molded article comprising the fiber-reinforced thermoplastic resin according to the present invention comprises: a molding step for obtaining a first molded article from a predetermined amount of a fiber-reinforced thermoplastic resin through a molding die (4); a carrying-in step for opening the molding die (4), taking out the first molded article, and inserting the first molded article into a cooling die (5); and a compression cooling step for cooling the first molded article by compressing the first molded article through the cooling die (5).