A method for producing a foam-molded product uses a producing apparatus including a plasticizing cylinder. The plasticizing cylinder has a plasticization zone, a starvation zone, and an introducing port which is formed in the plasticizing cylinder and via which a physical foaming agent is introduced into the starvation zone. The method includes: plasticizing and melting a thermoplastic resin into a molten resin in the plasticization zone; introducing a pressurized fluid containing the physical foaming agent having a fixed pressure into the starvation zone; allowing the molten resin to be in the starved state in the starvation zone; bringing the molten resin in the starved state into contact with the pressurized fluid having the fixed pressure in the starvation zone; and molding the molten resin into the foam-molded product. At least one pressure boosting part is provided in the starvation zone.

A method for producing a foam-molded product uses a producing apparatus including a plasticizing cylinder. The plasticizing cylinder has a plasticization zone, a starvation zone, and an introducing port which is formed in the plasticizing cylinder and via which a physical foaming agent is introduced into the starvation zone. The method includes: plasticizing and melting a thermoplastic resin into a molten resin in the plasticization zone; introducing a pressurized fluid containing the physical foaming agent having a fixed pressure into the starvation zone; allowing the molten resin to be in the starved state in the starvation zone; bringing the molten resin in the starved state into contact with the pressurized fluid having the fixed pressure in the starvation zone; and molding the molten resin into the foam-molded product. At least one pressure boosting part is provided in the starvation zone.

The disclosure is directed to a solid part, and a device and process of making the solid part. The process includes introducing a glass fiber filled polymeric material to a hopper of an injection molding machine, where the glass fibers have a pre-molding length, melting the glass fiber filled polymeric material to form a melt in a plasticizing unit, pressurizing the plasticizing unit of the injection molding machine with a blowing agent, dissolving the blowing agent into the melt, injecting the melt into a mold cavity up to 100% of volume, and forming the solid part.

An injection molding apparatus includes a mold, an injection device, a porous structure, and a gas-driven unit. The mold has a mold cavity. The injection device is adapted to inject a material into the mold cavity so that the material is formed into a forming article. The porous structure is disposed on an inner surface of the mold cavity and corresponds to a non-appearance surface of the forming article. The gas-driven unit is connected to the mold and is adapted to drive a gas to flow into or flow out of the mold cavity through the porous structure. In addition, an injection molding method is also provided.

An injection apparatus including a plasticizing unit (2) that plasticizes a raw material resin and an injection unit (3) that injects a plasticized molten resin. The plasticizing unit includes a heating cylinder (20) having a foaming gas injection valve and a screw (21) provided inside the heating cylinder. The rotation and advance and retreat movements of the screw are controlled such that a raw material resin is plasticized by the screw and a foaming gas injected from a foaming gas injection valve is dissolved in the plasticized molten resin. After the screw retreats to a prescribed position according as the molten resin accumulates in the front end side of the heating cylinder by the screw that is rotating, the screw advances with rotating to cause the molten resin which has been accumulated in the front end side of the heating cylinder to be transferred to the injection unit.

A method for producing a foam-molded product uses a producing apparatus including a plasticizing cylinder. The plasticizing cylinder has a plasticization zone, a starvation zone, and an introducing port which is formed in the plasticizing cylinder and via which a physical foaming agent is introduced into the starvation zone. The method includes: plasticizing and melting a thermoplastic resin into a molten resin in the plasticization zone; introducing a pressurized fluid containing the physical foaming agent having a fixed pressure into the starvation zone; allowing the molten resin to be in the starved state in the starvation zone; bringing the molten resin in the starved state into contact with the pressurized fluid having the fixed pressure in the starvation zone; and molding the molten resin into the foam-molded product. At least one pressure boosting part is provided in the starvation zone.

An injection apparatus including a plasticizing unit (2) that plasticizes a raw material resin and an injection unit (3) that injects a plasticized molten resin. The plasticizing unit includes a heating cylinder (20) having a foaming gas injection valve and a screw (21) provided inside the heating cylinder. The rotation and advance and retreat movements of the screw are controlled such that a raw material resin is plasticized by the screw and a foaming gas injected from a foaming gas injection valve is dissolved in the plasticized molten resin. After the screw retreats to a prescribed position according as the molten resin accumulates in the front end side of the heating cylinder by the screw that is rotating, the screw advances with rotating to cause the molten resin which has been accumulated in the front end side of the heating cylinder to be transferred to the injection unit.

The disclosure is directed to a solid part, and a device and process of making the solid part. The process includes introducing a glass fiber filled polymeric material to a hopper of an injection molding machine, where the glass fibers have a pre-molding length, melting the glass fiber filled polymeric material to form a melt in a plasticizing unit, pressurizing the plasticizing unit of the injection molding machine with a blowing agent, dissolving the blowing agent into the melt, injecting the melt into a mold cavity up to 100% of volume, and forming the solid part.

A plasticizing process in which a molten resin that has been plasticized and dissolved in a foaming gas is sent to the front end side of a heating cylinder (20) by means of a screw (21) that rotates in a heating cylinder (20), and the screw (21) retreats according as the molten resin accumulates in the front end side of the heating cylinder (20); a transfer process in which the screw (21) is advanced with rotating and transfers the molten resin accumulated in the front end side of the heating cylinder (20) from a plasticizing unit (2) to an injection unit (3), and an injection process in which the molten resin is injected from the injection unit (3) are conducted and repeated to produce a foamable injection molded product.

A resin product wherein a resin B has pillar structures or lamellar structures inside a resin A is molded by kneading the resin A and the resin B that serves as a base material in an injection molding machine while heating both of the resins to at least a temperature at which both of the resins are melted at least partially. The resin product is soaked in a solution having higher erosion capability with respect to the resin A than the resin B, thereby dissolving the resin B and forming an uneven structure on the surface. As a result, an uneven structure having various shapes, densities or depths which are precisely adjustable can be formed at low cost. And provided are a resin structure and a production method thereof that can maintain wettability control or optical property control of the molded article over a long period of time.