A molding method for a synthetic resin molding that includes a molding body, a bent portion, and a flange. The bent portion and the flange are continuous in a longitudinal direction of the side edge. The flange includes a wide portion and a narrow portion. The molding method for the synthetic resin molding includes arranging a gate at a position corresponding to an end of one side of the flange in a longitudinal direction, setting a relationship S1≦S2, where S1 is a cross-sectional area of the wide portion of the flange, and S2 is a cross-sectional area of the narrow portion of the flange adjacent to and downstream from the wide portion in a flow of molten resin, and performing injection molding using a colored resin material containing a luster agent kneaded in the material.

A controller for an injection molding system is in communication with a melt flow control unit, a gas assist control unit, and a gas counter pressure control unit. The controller can effect real-time adjustments to gas assist pressure and/or gas counter pressure as a function of melt pressure or flow front position.

The invention relates to an injection molding method of manufacturing a two-wheeler frame in which a melt of a thermoplastic is injected into a cavity of an injection molding tool before a portion of the plastic melt is displaced from the cavity again by a subsequent fluid injection to form the inner hollow space of the tubular frame, with the fluid flowing upward in the course of the displacement process.

A controller for an injection molding system is in communication with a melt flow control unit, a gas assist control unit, and a gas counter pressure control unit. The controller can effect real-time adjustments to gas assist pressure and/or gas counter pressure as a function of melt pressure or flow front position.

A method of molding an interior part for a vehicle includes determining a 3D graphic sample model. A shape of the sample model has concave portions having curvatures determined through 3D modeling and gradients of an inner surface of each concave portion. A molded sample having the same general shape as the sample model is injection molded. Information related to scratch occurrence positions is acquired from the molded sample. Information of curvatures and gradients of the concave portions of the sample model are acquired and collected at positions on the sample model corresponding to the scratch occurrence positions. A limit angle and limit angle are determined by using the collected information and preset curvatures for the concave portion of a design of the interior part. The interior part having the concave portion with a shape based on the determined draft angle and the preset curvatures can then be injection molded.

To further improve hollow resin molded article manufacturing technology, a hollow resin molded article manufacturing method includes: injecting a melted resin material into a cavity of a mold; injecting gas and liquid into the cavity in which the resin material has been injected, via an injector connected to the cavity, to form a hollow portion in the resin material in the cavity; and discharging the liquid in the cavity to outside of the cavity. The hollow portion forming step includes injecting the gas in a compressed state into the injector and then injecting the liquid pressurized at higher pressure than the gas. The injector is connected to a vertically lowermost end of the cavity. In the discharging step, the liquid is discharged via the injector.

A method of producing a structure for a component for a vehicle interior may comprise providing a mold with an insert in a cavity, providing resin into the cavity, providing water into the cavity to push a projectile element through the insert into resin in the cavity, pushing the projectile element through the insert and resin across the cavity. The structure may comprise the insert and molded resin. The insert may comprise a metal insert (pipe, tube, etc.). The projectile element may comprise a multi-stage projectile element with a base stage separable from a front stage during forming of the structure. The structure may comprise a second section and a first section with a larger inner diameter than the second section. The insert may be provided in the first section. The base stage may remain in the formed resin structure between the first and second section.

A controller for an injection molding system is in communication with a melt flow control unit, a gas assist control unit, and a gas counter pressure control unit. The controller can effect real-time adjustments to gas assist pressure and/or gas counter pressure as a function of melt pressure or flow front position.

A molding method for a synthetic resin molding that includes a molding body, a bent portion, and a flange. The bent portion and the flange are continuous in a longitudinal direction of the side edge. The flange includes a wide portion and a narrow portion. The molding method for the synthetic resin molding includes arranging a gate at a position corresponding to an end of one side of the flange in a longitudinal direction, setting a relationship S1S2, where S1 is a cross-sectional area of the wide portion of the flange, and S2 is a cross-sectional area of the narrow portion of the flange adjacent to and downstream from the wide portion in a flow of molten resin, and performing injection molding using a colored resin material containing a luster agent kneaded in the material.

The invention relates to an injection molding device for manufacturing tubes having an internal thread, having a tool that forms an article cavity, having means for filling the article cavity with a thermoplastic molding compound, having an injection device for injecting a fluid toward a projectile to be driven through the article cavity, wherein the injection device comprises a projectile carrier having at least one injection nozzle and having at least one projectile receptacle for a projectile as a displacement member for the molding compound, wherein the projectile carrier at an end that is remote from the projectile receptacle is provided with a thread-bearing stamping core which is adjustable relative to the projectile carrier between a thread-forming first position and a demolded second position, wherein the stamping core in the thread-forming position plunges into the article cavity and seals the latter.