A projection mechanism of a molding die configured to mold a molded article by a fixed-side die and a movable-side die, the projection mechanism including: a projection pin using a reaction force of a spring as a drive source; and a first spring and a second spring configured to project the projection pin, wherein the first spring has a maximum reaction force in a die clamping state, and projects the projection pin while gradually reducing the reaction force in a projection process, and the second spring projects the projection pin with a constant reaction force while projecting the projection pin from the die clamping state, where stop of movement of the second projection pin during the projection process causes compression of the second spring to increase the reaction force of the second spring, thereby energizing the projection pin to further project the projection pin.

The present invention surrounds an apparatus and method for the use in injection molding of articles of manufacture using an injection molding apparatus having a valve-gate pin or a plurality of valve-gate pins for actuation to extend and retract from a cavity within an injection mold. The valve-gate pin may have a retention feature or retention features configured for the retention of molded parts such that the retraction or extension of the valve-gate pin provides part removal from an associated injection mold. Further, the valve-gate pin may have a feature or features to facilitate the injection of fluids, gases or particles during or after the primary injection process. Additionally, a plurality of such valve-gate pins may be employed within each mold cavity, or within each valve-gate actuation system.

The present invention surrounds an apparatus and method for the use in injection molding of articles of manufacture using an injection molding apparatus having a valve-gate pin or a plurality of valve-gate pins for actuation to extend and retract from a cavity within an injection mold. The valve-gate pin may have a retention feature or retention features configured for the retention of molded parts such that the retraction or extension of the valve-gate pin provides part removal from an associated injection mold. Further, the valve-gate pin may have a feature or features to facilitate the injection of fluids, gases or particles during or after the primary injection process. Additionally, a plurality of such valve-gate pins may be employed within each mold cavity, or within each valve-gate actuation system.

A projection mechanism of a molding die configured to mold a molded article by a fixed-side die and a movable-side die, the projection mechanism including: a projection pin using a reaction force of a spring as a drive source; and a first spring and a second spring configured to project the projection pin, wherein the first spring has a maximum reaction force in a die clamping state, and projects the projection pin while gradually reducing the reaction force in a projection process, and the second spring projects the projection pin with a constant reaction force while projecting the projection pin from the die clamping state, where stop of movement of the second projection pin during the projection process causes compression of the second spring to increase the reaction force of the second spring, thereby energizing the projection pin to further project the projection pin.

The present invention surrounds an apparatus and method for the use in injection molding of articles of manufacture using an injection molding apparatus having a valve-gate pin or a plurality of valve-gate pins for actuation to extend and retract from a cavity within an injection mold. The valve-gate pin may have a retention feature or retention features configured for the retention of molded parts such that the retraction or extension of the valve-gate pin provides part removal from an associated injection mold. Further, the valve-gate pin may have a feature or features to facilitate the injection of fluids, gases or particles during or after the primary injection process. Additionally, a plurality of such valve-gate pins may be employed within each mold cavity, or within each valve-gate actuation system.

A method for forming a part in an injection mold includes heating a polymer material to a temperature greater than or equal to a polymer glass transition temperature; injecting the polymer material into the injection molding apparatus of any of the preceding claims while pressing together the stationary half mold surface and the moving half mold surface to form the molding cavity; cooling a surface of the molding cavity with the cooling system; separating the stationary half mold surface and the moving half mold surface; and moving the ejection block relative to the stationary half thereby pushing the part away from the stationary half molding surface and ejecting the part from the injection molding apparatus.