An injection moulding apparatus and method for producing a moulded article is disclosed herein. In a described embodiment, the method comprises: (i) securing a layer of film to a part of a first mould half at step 504; (ii) adjusting relative position of the first mould component and a second mould component to an initial moulding position at step 506 to define a mould cavity; (iii) injecting molten moulding material into the mould cavity at step 508 to enable the molten moulding material to contact the layer of protective film; (iv) moving a movable core at step 510 to compress the molten moulding material in the mould cavity; and (v) cooling the compressed molten moulding material at step 514 to bond the layer of film to the cooled moulding material to form the moulded article.

A method for forming an object comprises the steps of: providing a mould comprising a first and a second mould part opposite to each other, a part selected from between the first mould part and the second mould part comprising a plurality of sectors for shaping a lateral portion of the object, the sectors delimiting a variable-volume forming region of the mould; positioning a dosed amount of mouldable material between the first and second mould parts while the mould is in an open position; displacing the first mould part and the second mould part towards each other in a moulding direction, to define between the first mould part and the second mould part a closed forming chamber bringing into contact respective abutment surfaces of the first mould part and the second mould part, the abutment surfaces extending transversely to the moulding direction.

A tandem mold for creating injection-molded parts from synthetic material includes a first part (2), a second part (4), a third part (6), and a guide (20, 22, 26, 28). A first parting surface is defined between the first part (2) and the third part (6), and a second parting surface is defined between the second part (4) and the third part (6). The mold also includes, for each parting surface, at least one mechanical stop (44) that is movable between a first position, where said stop prevents a drive mechanism from reaching the closed position of the mold, and a second position, or retracted position, where the mold can reach its closed position.

An injection moulding apparatus and method for producing a moulded article is disclosed herein. In a described embodiment, the method comprises: (i) securing a layer of film to a part of a first mould half at step 504; (ii) adjusting relative position of the first mould component and a second mould component to an initial moulding position at step 506 to define a mould cavity; (iii) injecting molten moulding material into the mould cavity at step 508 to enable the molten moulding material to contact the layer of protective film; (iv) moving a movable core at step 510 to compress the molten moulding material in the mould cavity; and (v) cooling the compressed molten moulding material at step 514 to bond the layer of film to the cooled moulding material to form the moulded article.

An injection moulding apparatus and method for producing a moulded article is disclosed herein. In a described embodiment, the method comprises: (i) securing a layer of film to a part of a first mould half at step 504; (ii) adjusting relative position of the first mould component and a second mould component to an initial moulding position at step 506 to define a mould cavity; (iii) injecting molten moulding material into the mould cavity at step 508 to enable the molten moulding material to contact the layer of protective film; (iv) moving a movable core at step 510 to compress the molten moulding material in the mould cavity; and (v) cooling the compressed molten moulding material at step 514 to bond the layer of film to the cooled moulding material to form the moulded article.

An injection moulding apparatus and method for producing a moulded article is disclosed herein. In a described embodiment, the method comprises: (i) securing a layer of film to a part of a first mould half at step 504; (ii) adjusting relative position of the first mould component and a second mould component to an initial moulding position at step 506 to define a mould cavity; (iii) injecting molten moulding material into the mould cavity at step 508 to enable the molten moulding material to contact the layer of protective film; (iv) moving a movable core at step 510 to compress the molten moulding material in the mould cavity; and (v) cooling the compressed molten moulding material at step 514 to bond the layer of film to the cooled moulding material to form the moulded article.

A mold (1) for injection-compression molding includes a punch (2) and a matrix (3) suitable to close on the punch (2) to delimit with this an injection chamber (10) to contain the material to be injected. The matrix (3) and punch (2) are axially movable between them with respect to an axial direction (Y-Y) of opening/closing of the mold (1). The mold has a perimetral ring (4) slidingly associated to the punch (2) or the matrix (3), along the axial direction (Y-Y), suitable to define, together with the matrix (3) and the punch (2), the profile of the injection chamber (10). The perimetral ring (4) includes an interface profile (43) engaging with the matrix (3) or with the punch (2), equipped with a particular geometry generating in the closing phase of the mold (1), a compression force of the ring (4) towards the inside of the mold (1).

A tandem mold for creating injection-molded parts from synthetic material includes a first part (2), a second part (4), a third part (6), and a guide (20, 22, 26, 28). A first parting surface is defined between the first part (2) and the third part (6), and a second parting surface is defined between the second part (4) and the third part (6). The mold also includes, for each parting surface, at least one mechanical stop (44) that is movable between a first position, where said stop prevents a drive mechanism from reaching the closed position of the mold, and a second position, or retracted position, where the mold can reach its closed position.

Injection molding at substantially constant pressure and utilizing sequential coining to produce molded parts substantially free of cosmetic and mechanical defects.