An injection molding apparatus (10) comprising an actuator (940, 941, 942) comprised of a driver (940dr, 941dr, 942dr) receiving electrical energy or power from an electrical drive (940d, 941d, 942d), the electrical drive (940d, 941d, 942d) comprising an interface that receives and controllably distributes electrical energy or power in controllably varied amounts during the course of an injection cycle to the driver (940dr, 941dr, 942dr), the electrical drive (940d, 941d, 942d) being housed within or by an actuator housing (940h, 941h, 942h) or being mounted on or to the housing (940h, 941h, 942h), the housing (940h, 941h, 942h) and the electrical drive (940d, 941d, 942d) being mounted on, to or in close proximity to the heated manifold (40), a cooling device (940mc, 940mc1, 940mc2, 941mc, 942mc) disposed between the heated manifold (40) and the housing (940h, 941h, 942h) adapted to substantially isolate or insulate at least the electrical drive (940d, 941d, 942d) from substantial communication with heat emanating or emitted from the heated manifold (40).

An injection molding apparatus (5) comprising: an actuator (10) comprising a thermally conductive housing body (12) mounted in direct heat or thermally conductive contact with one or more mounts (60, 50, 803) that are in turn mounted in direct heat conductive contact or communication with the manifold (20), the cooling device (500, 800) comprising a heat transmitter comprised of an arm, member (502) or leg (800I) that is either: disposed in direct or integral thermal contact with a complementary surface (12Is) of the actuator (10) or, configured to have compressible spring joints (800s).

A plasticization device includes: a cylinder having a supply port through which a material is supplied; a spiral screw configured to rotate inside the cylinder; a nozzle configured to discharge the material plasticized inside the cylinder; a heating unit provided between the supply port in the cylinder and the nozzle; a screw drive unit including a motor configured to rotate the screw; and a case configured to accommodate at least a part of the screw drive unit and having a first refrigerant flow path.

An injection molding apparatus (5) comprising an injection molding machine (IMM), a heated manifold (60) that receives injection fluid (9) and distributes the injection fluid through a fluid distribution channel (120), a mold (70) having a cavity (80) and one or more valves (50) having a valve pin (100) the one or more valves (50) being comprised of: an electrically driven actuator (200), a controller including an algorithm that controllably limits rotation of a shaft (12) or output rotation device (16, 430, 500) during the course of an entire injection cycle to selectable angular positions that create a moment arm that extends between selected a selected minimum moment arm and a selected maximum moment arm, the selectable angular positions being between 70 degrees above and 70 degrees below an angular position that corresponds to the selected maximum moment arm.

An injection molding apparatus and method for adjusting the axial position of a valve pin in an injection molding system, the apparatus comprising: a top clamp plate, a heated manifold receiving and distributing an injection fluid to an exit of a fluid delivery channel to a cavity of the mold, an actuator comprising a housing having a chamber enclosing a drive member for driving a valve pin along an axial path of travel, the actuator housing slidably mounted and adapted for controlled upstream and downstream movement of the drive member along a path complementary to the axial path of travel of the valve pin, a mounting plate and an axial position adjustment screw screwably mounted within the mounting plate upstream of the housing of the actuator for controllably moving the valve pin to selectable starting or ending injection cycle axial positions.

An injection molding system (1000) comprising: an actuator (5) having a housing (20) comprised of radial (20r, 20ri, 20ro, 20roa, 20rob, 20roc, 20rod) and axial walls (20a, 20ai, 20aue, 20ade) that form an enclosed chamber (45) containing a heat conductive chamber fluid (CF), a rotor and driver driven by electrical energy and supported within the chamber by the radial and axial walls, wherein one or more of the radial and axial walls comprise a heat conductive material that has an inner surface disposed in heat conductive contact with the heat conductive fluid (CF) contained within the enclosed chamber, an actuator tube or channel (25) disposed within the one or more of the radial and axial walls, a source (260) of heat absorptive fluid (25f) sealably interconnected to the actuator tube or channel (25).

A hotrunner assembly for an injection molding apparatus includes a hotrunner manifold, a nozzle for conveying liquid resin from an outlet of the hotrunner manifold, a valve pin linearly movable within and along a longitudinal axis of the nozzle to control flow of the liquid resin from the outlet of the hotrunner manifold, an actuator for driving the valve pin, a primary seal disposed radially between the valve pin and walls of a bore extending through the hotrunner manifold, and a secondary seal located axially between the hotrunner manifold and the actuator and circumscribing a section of the valve pin to prevent gases or liquid resin from contacting the actuator.

An injection molding apparatus (5) comprising an electrically driven actuator (200) having a driven rotatable rotor drivably rotatably interconnected to an output shaft (12) or to an output rotation device (16, 430, 500) that is rotatably driven around an output rotation axis (12a, R3a) and a cam device or surface (600) that is eccentrically disposed or mounted off center a selected distance (ED) from the output rotation axis (12a, R3a) in an arrangement such that when the shaft (12) or rotation device (16, 430, 500) is rotatably driven, the cam member or surface (600) is eccentrically rotatably driven around the output rotation axis (12a, R3a).

An injection unit for a shaping machine includes an injection piston arranged displaceably in an injection cylinder and at least two drive units for displacement of the injection piston. Each of the at least two drive units is lubricated by an oil chamber which is oil-tightly sealed off in relation to the surroundings, and each oil chamber holds an oil volume, above which is arranged an air volume. The air volumes of the oil chambers are connected together in air-conducting relationship by a connecting conduit.

An injection molding apparatus (10) comprising: a heatable manifold (40) arranged to receive molten injection fluid (18); one or more nozzles (20, 22, 24); a flow channel (19, 42, 44, 46) arranged to deliver the molten injection fluid to a gate (32, 34, 36) of a mold cavity (30); an electrical drive (940d, 941d, 942d) adapted to receive and distribute electrical energy in controllably varied amounts during an injection cycle; a valve pin (1040, 1041, 1042); an actuator (940, 941, 942) coupled to the valve pin, the actuator having: a driver (940dr, 941dr, 942dr), arranged to receive the controllably varied electrical energy from the electrical drive, an actuator housing (940h, 941h, 942h); a source of heat absorptive fluid (260, 125f); and at least one channel (25, 33, 125) formed in or proximate one or the other or both of the actuator housing (940h, 941h, 942h) and the drive mount (940ds, 941ds) wherein the heat absorptive fluid absorbs heat from one or the other or both of the actuator housing and the drive mount.