A container including a longitudinal overlapping seam extending from an end seam and a mold part line extending from the closed end of the container to the open end of the container. The container wall consists of a one-piece thermoplastic substrate.

A method of manufacturing a pressure container including an in-mold label and a three-dimensional (3D) portion includes heating molds with a 3D groove formed therein to correspond to a 3D portion to be formed on a surface of the pressure container, separating the molds, attaching a label to an internal surface of the molds to allow at least a portion of the label to cover the 3D groove, positioning a pre-form of the pressure container in a cavity of the molds, closing the molds and injecting air into the pre-form at pressure in a specific range through a first route in a specific pressure range and expanding the pre-form, and three-dimensionally deforming a label attached to a surface of the pre-form to correspond to the 3D groove by air pressure along with the surface of the expanded pre-form while the expanded pre-form and the label are attached.

A container including a longitudinal overlapping seam extending from an end seam and a mold part line extending from the closed end of the container to the open end of the container. The container wall consists of a one-piece thermoplastic substrate.

A method of manufacturing a pressure container including an in-mold label and a three-dimensional (3D) portion includes heating molds with a 3D groove formed therein to correspond to a 3D portion to be formed on a surface of the pressure container, separating the molds, attaching a label to an internal surface of the molds to allow at least a portion of the label to cover the 3D groove, positioning a pre-form of the pressure container in a cavity of the molds, closing the molds and injecting air into the pre-form at pressure in a specific range through a first route in a specific pressure range and expanding the pre-form, and three-dimensionally deforming a label attached to a surface of the pre-form to correspond to the 3D groove by air pressure along with the surface of the expanded pre-form while the expanded pre-form and the label are attached.

A method of forming a blow molded plastic article wherein the article comprises an airflow conduit, comprising: providing a first sheet of insulation material located on a insulation carrier; providing a blow molding mold including two halves and having a molding surface defining a molding cavity to form the article; locating the insulation carrier between the two halves of the blow molding mold; transferring the first sheet of insulation material from the insulation carrier to the blow molding mold; introducing an extrudate of thermoplastic composition between the two halves of the blow molding mold; closing the blow molding mold; forming the extrudate to a shape of the mold cavity of the blow molding mold to form the article; and bonding the extrudate to the first sheet of insulation material as the extrudate is being formed to the shape of the mold cavity.

The present disclosure relates to an integrated liner-based system having an overpack and a liner provided within the overpack, the liner comprising a mouth and a liner wall forming an interior cavity of the liner and having a thickness such that the liner is substantially self-supporting in an expanded state, but is collapsible at a pressure of less than about 20 psi. The liner and overpack may be made by blow molding the liner and the overpack at the same time using nested preforms.