A system (1) for producing thermoplastic material bottles (5), the system (1) comprising in sequence: an extruder (10); a molding apparatus (20) for producing preforms; a thermal conditioning apparatus (30) for thermally conditioning the preforms; a blowing apparatus (40) for producing bottles (5) from the preforms; a pulsed light irradiation apparatus (50, 55, 60, 70); an aseptic filling and capping apparatus (80).

A method of making a container via a simultaneous filling and forming of the container with a liquid product is disclosed. The method comprises the steps of extruding a parison (12, 2), capturing a portion of the parison (12, 2) within a mold (15), and inflating the captured portion of the parison (12, 2) against the mold (15). The captured portion of the parison (12, 2) is inflated against the mold (15) by introducing the liquid product into an interior of the captured portion of the parison (12, 2), wherein the liquid product forms an end product to be sealed within the resultant container.

Process for aseptically forming containers (100) starting from parisons made of thermoplastic material, comprising the steps of: injecting sterile compressed air inside a parison arranged in a stretch-blowing forming mould (2) so as to obtain a container (100); evacuating the exhaust compressed air from the formed container (100); making at least a part of the exhaust compressed air evacuated from the formed container (100) passing through a sterile filter (SF) so as to obtain recovery sterile air; injecting the recovery sterile air in another parison arranged in another forming mould (2).

Ways for simultaneously forming and filling a container are provided. A hydraulic intensifier (60) receives a first liquid (18) and dispenses the first liquid (18) at a first pressure, where a moveable member (62) having a first surface (64) contacts the first liquid (18) and a second surface (66) contacts a second liquid (68). The second liquid (68) provides a second pressure on the second surface (66) so that the first pressure is applied to the first liquid (18) by the first surface (64). The first surface (64) has a smaller area than the second surface (66) and the first pressure is greater than the second pressure. A blow nozzle (22) transfers the first liquid (18) at the first pressure into a preform (12) within a mold cavity (16) to urge the preform (12) to expand toward an internal surface (34) of the mold cavity (16) and form a resultant container. The first liquid (18) remains within the container as an end product.

Systems and methods for making a reduced material container (105) are provided that hold a preform (130) adjacent to an open end (165) of the preform (130), stretch the preform (130), close a mold (110, 120) about the stretched preform (175) to form a truncated preform (185), and introduce a pressurized fluid (160) into the truncated preform (185) to expand the truncated preform (185) and form the reduced material container (105). A stretch rod (125) can be inserted into the preform (130) to mechanically stretching the preform (130). The mold (110, 120) accepts the preform (130) at a first end (135) thereof, has an open state and a closed state, and the closed state forms a cavity (140) defining an internal surface (145) having a second end (150) located remotely from the first end (135). A first length (155) is defined by a distance between the first end (135) and the second end (150), the stretch rod (125) mechanically stretching the preform (130) to a second length (170), the second length (170) being greater than the first length (155).

Apparatus for treating plastic preforms, having a heating device for heating the plastic preforms, having forming devices for forming the plastic preforms into plastic containers, and having a sterilization device for sterilizing the plastic preforms, wherein the sterilization device has at least one first sterilization unit which has a rotatable transport carrier and a plurality of holding devices arranged on this transport carrier for holding the plastic preforms, as well as a plurality of first application devices for acting upon the plastic preforms, and the sterilization device has a second sterilization unit.

A method for the production of blow-molded containers that are sterile at least in certain regions, and a blow-molding machine configured to carry out the method. In accordance with the method, blowing stations are arranged on a rotating blowing wheel. A preform of a thermoplastic material is first heated and then stretched in a blowing station by a stretching rod and subjected to a pressurized blowing fluid via a blowing nozzle. A sterilizing fluid is supplied to the preform in the blowing station to perform a sterilization. The sterilizing fluid is fed into the preform from an outlet and is carried away again via an inlet and in between follows a flow path. The sterilizing fluid is made to pass through or pass by the stretching rod on its flow path, and the sterilizing fluid is supplied while the blow-molding machine continues to operate.

Apparatus for forming plastic preforms into plastic containers includes a transport device for transporting the plastic preforms, wherein the transport device has a movable carrier on which a plurality of forming stations are arranged, wherein the forming stations each form a cavity having forming moulds configured to receive plastic preforms which are formable into plastic containers within this cavity when acted upon by a flowable medium and expanded. The forming stations further includes an applicator which acts upon the plastic preforms with the flowable medium, and at least one connecting line configured to guide the flowable medium to the applicator. The apparatus also has a sterilization device, whereby at least a section of this connecting line can be at least temporarily pressurized with a sterilization medium.

A container manufacturing plant (10) includes an air circuit (78) employing a recycling method that includes at least the successive steps of: extracting filtered air from an oven (26), after the air has been used in the latter, for the purpose of cooling at least one part of the preforms; treating the sterilizing agent present in the extracted air resulting from the sterilization of the preforms; and recycling the extracted and treated air to the industrial area (16) where the plant (10) is installed. An air recycling method is also described.

An apparatus (1) for producing sterile receptacles (2), comprising: a moulding unit (13) for moulding parisons (4) starting from granules of thermoplastic material; a stretch-blowing forming unit (3) which receives the parisons (4) from the moulding unit (13), the forming unit (3) having a plurality of forming stations (5) in each of which there is a mould (6) and a sterilisation device (12) so as to form and sterilise the corresponding parison (4).