A process is provided for making a blow-molded PET container comprising a wall having a density of between about 1.370 g/cc and 1.385 g/cc, a heat-induced crystallinity of from about 18% to about 25%, and a strain-induced crystallinity of from about 55% to about 75%, wherein the PET container, when filled with a liquid having a temperature of from about 100 C. to about 132 C. or when subjected to a pasteurization or retort process, will not experience a change in volume of greater than 3%.

The present application includes an injection molding step and a stretch blow molding step. The stretch blow molding step is configured to include: a first step in which preliminary blow air is introduced into a preform to stretch the preform in a state in which a stretching rod does not contact the bottom of the preform; a second step which is executed after the first step, and in which the preliminary blow air is introduced into the preform and the stretching rod is moved at a set speed and pressed against the bottom of the preform to stretch the preform; and a third step which is executed after the second step, and in which final blow air is introduced into the preform to stretch the preform.

An apparatus for forming a thermoplastic container from a cylindrical preform and for delivering a predetermined volume of a beverage component into the container. The apparatus includes: a mold defining a shape of the container; a member configured to inject at least one beverage component into a recess in the preform so as to promote expansion of the preform inside the mold into the shape of the container, the member being further configured to inject the at least one beverage component in a first volume intentionally greater than the predetermined volume; and the member also being configured to remove a fraction of the first volume of the beverage component until a second volume of beverage component remaining in the container is equal to the predetermined volume.

A method and a preform for blow molding to form a plastic container are disclosed, the preform having a coating formed on an inner surface thereof. The coating reduces a loss of heat energy from the heated preform during expansion thereof to ensure the preform maintains a temperature at or above the phase change/solidification temperature of the material forming the preform.

Even when the filling speed increases, the surface temperature of a molded bottle falls within a constant range, and a sterilizer adequately sterilizes the bottle. A preform is heated, the heated preform is sealed in a mold, the preform sealed in the mold is blow-molded into a bottle, the surface temperatures of a neck portion, a body portion, and a bottom portion of the molded bottle are measured, and the mold temperatures of a neck portion, a body portion, and a bottom portion of the mold is so adjusted that the measured surface temperature of the bottle falls within a specified temperature range.

A method and a preform for blow molding to form a plastic container are disclosed, the preform having a coating formed on an inner surface thereof. The coating reduces a loss of heat energy from the heated preform during expansion thereof to ensure the preform maintains a temperature at or above the phase change/solidification temperature of the material forming the preform.

A container, preferably a bottle, is fabricated in a method comprising: providing a preform comprising poly(ethylene 2, 5-furandicarboxylate); stretch blow-molding the preform to form the container, wherein the stretch blow-molding comprises a stretching step of the preform to a ratio higher than the natural draw ratio of poly(ethylene 2, 5-furandicarboxylate) at a temperature in a range of 105? C. to 145? C., preferably in a range of 110? C. to 140? C., and at an equivalent axial strain rate at a reference temperature of 100? C. in the range of 0.001 to 10 s.sup.?1, preferably in a range of 0.03 to 3 s.sup.?1.

An apparatus and method for forming a plastic container is provided. The method includes disposing a preform into a primary mold cavity and applying pressurized air to urge the preform to conform to the shape of the primary mold cavity to form a primary article. The primary article is then permitted to shrink to a predetermined volume. The method can further include exposing the primary article to an internal vacuum to facilitate shrinking to a predetermined volume. The method further includes disposing the primary article into a second mold cavity and applying pressurized air to urge the primary article to conform to the second mold cavity to form an intermediate article. Finally, at least a portion of the intermediate article is trimmed off to form a final container.

A method of blow molding an article having at least one layer of thermoplastic material. The method comprises the steps of heating a mold having an inner surface with two or more areas of different surface textures to a first temperature of greater than 55 C. and subsequently feeding a parison into the mold. The parison is then blown against the inner surface of the mold to form an article. The temperature of the mold is subsequently lowered to a second temperature of between 20 C. to about 55 C. and the temperature cycle time (t.sub.ct) of the mold is less than 250 seconds. Using the two phase heating and cooling process in combination with a mold featuring different surface textures provides a finished article with different visual effects.

A molding unit for producing a container, that includes: a mold having the footprint of the container, including a pair of shells each having an inner wall; a pair of shell holders onto each of which a shell is removably attached; a device for controlling the temperature of the mold, that includes: at least one radiator integrated into a shell holder, at least one temperature probe integrated into a shell, for measuring the temperature in the vicinity of the inner wall, a variator connected to the temperature probe and to the radiator, the variator being arranged to modulate the temperature of the radiator depending on the temperature measured by the probe.