An injection molding machine includes: a target pressure acquisition part that acquires a target pressure at which a flow rate of a molten resin discharged through a discharge nozzle meets a specified flow rate; an estimated outflow amount calculation part that calculates an estimated outflow amount that is an estimated value of the molten resin discharged through the discharge nozzle per unit time; and a moving speed calculation part that calculates a specified moving speed that is a sum of a moving speed of a piston at which a pressure applied to the molten resin inside a cylinder meets the target pressure and a moving speed of the piston at which the flow rate of the molten resin discharged through the discharge nozzle per unit time meets the estimated outflow amount.

The present invention offers a technique for providing assistance in setting at least one of the temperature of a nozzle and the temperature of a cylinder. A control device for an injection molding machine includes a monitoring part configured to monitor, during a filling step of filling the inside of a mold device with a molding material, a change in the filling pressure acting on the molding material.

A method of molding a thermosetting resin, in particular of the epoxy resin type, in which a first mold is filled with the resin while causing the temperature of the resin to vary in application of a first temperature program, without exceeding the Tg of the resin. After the first mold has been filled, the resin is put under pressure while causing the temperature of the resin to vary in application of a second temperature program, without exceeding Tg, and a drop in the pressure exerted by the resin on the mold is detected with the instant at which this pressure presents a break of slope being identified as the instant t1. A second mold is filled with the thermosetting resin in application of the first temperature program. After the second mold has been filled, the resin is put under pressure in application of the second temperature program until an instant t2 close to t1. As from t2, the temperature of the resin is increased to exceed Tg.

A manufacturing apparatus for manufacturing a resin molded article includes: an injection molding part configured to inject resin into an injection mold and injection-mold the resin molded article; a control unit configured to control the injection by the injection molding part; a calculation unit configured to calculate a pressure reduction curve for reducing a pressure generated by the injection; and an input unit via which a user inputs a condition of the pressure reduction curve, in which the control unit is configured to control the injection based on the pressure reduction curve.

The present disclosure provides a method of producing a molded product. The method comprises steps of performing, via computer-assisted engineering simulation software, a first simulation process to generate a plurality of molding conditions comprising a default injection velocity profile and a default packing pressure profile; conducting, via an injection-molding apparatus, a trial molding to inject a molding material into a mold using the default molding conditions and sensing a plurality of in-mold pressures at different sites in a mold cavity of the mold; and conducting, via an injection-molding apparatus, an actual molding to produce the molded product using the default molding conditions if a deviation of the in-mold pressures at an endpoint of a packing stage is less than a target value.

The present disclosure provides a method of adjusting a dimension of a molded product. The method includes generating a plurality of adjusted molding conditions comprising an adjusted velocity profile and an adjusted packing pressure profile; conducting, via an injection-molding apparatus, an actual molding to produce a molded product using the adjusted molding conditions if the adjusted molding condition is qualified; determining whether a dimension of the molded product needs to be adjusted; and updating at least one of the adjusted molding conditions if the dimension of the molded product needs to be adjusted.

The present disclosure provides a method of producing a molded product. The method comprises steps of performing, via computer-assisted engineering simulation software, a first simulation process to generate a plurality of molding conditions comprising a default injection velocity profile and a default packing pressure profile; conducting, via an injection-molding apparatus, a trial molding to inject a molding material into a mold using the default molding conditions and sensing a plurality of in-mold pressures at different sites in a mold cavity of the mold; and conducting, via an injection-molding apparatus, an actual molding to produce the molded product using the default molding conditions if a deviation of the in-mold pressures at an endpoint of a packing stage is less than a target value.

A reverse rotation condition estimating apparatus includes: a learning model storage unit for storing a learning model for estimating reverse rotation conditions; an acquisition unit for acquiring a predetermined time series data set supplied from an injection molding machine at least during a pressure reducing step; and an estimation unit for estimating the reverse rotation conditions using the predetermined time series data set acquired by the acquisition unit and the learning model stored in the learning model storage unit.

A computer-implemented simulation method for use in a molding process by a computer process is disclosed. The method includes steps of specifying a simulating domain comprising a mold cavity and a barrel of an injection machine, wherein the barrel is configured to connect to the mold cavity; creating at least one mesh by dividing at least part of the simulating domain; specifying boundary conditions of the mesh by taking into consideration at least one motion of a screw in the barrel; and simulating a first injection-molding process of a molding material by using the boundary conditions to generate a plurality of molding conditions.

A computer-implemented simulation method for use in a molding process by a computer process is disclosed. The method includes steps of specifying a simulating domain comprising a mold cavity and a barrel of an injection machine, wherein the barrel is configured to connect to the mold cavity; creating at least one mesh by dividing at least part of the simulating domain; specifying boundary conditions of the mesh by taking into consideration at least one motion of a screw in the barrel; and simulating a first injection-molding process of a molding material by using the boundary conditions to generate a plurality of molding conditions.