B29C2945/76187

Injection molding machine and screw control method for injection molding machine
11707875 · 2023-07-25 · ·

An injection molding machine includes a screw inserted in an injection cylinder and configured to be movable in an axial direction of the screw, a motor configured to move the screw, a torque detection unit configured to detect a torque of the motor, a position detection unit configured to detect a position of the screw, a motor drive control unit configured to drive the motor to thereby advance the screw to a foremost position in a direction of injection, a processor, and a memory. The processor and memory are configured to determine that unmelted resin remains inside the injection cylinder if the torque of the motor becomes equal to or greater than a limit torque while the screw is advancing to the foremost position.

Injection molding machine

An injection molding machine includes: a first driving device rotating a screw provided inside a heating cylinder; a second driving device moving the screw forward and backward; a metering control section configured to, by controlling the first driving device and the second driving device, to meter resin while melting the resin, and thereafter rotate the screw in reverse to thereby reduce the pressure of the resin; a first sensor unit for detecting the pressure; a second sensor unit for detecting one or more kinds of physical quantities that affect the change of the pressure; and a prediction section predicting decompressing rotation information based on the pressure detected by the first sensor unit and the one or more kinds of physical quantities detected by the second sensor unit. The metering control section controls the first driving device based on the decompressing rotation information predicted by the prediction section.

Control device and control method for injection molding machine

A control device for an injection molding machine including a cylinder into which a resin is supplied and a screw that moves forward and rearward and rotates inside the cylinder, includes a metering control unit that performs metering of the resin inside the cylinder by controlling forward rotation and rearward movement of the screw until the screw has been moved rearward to a predetermined metering position, based on predetermined metering conditions, a rearward movement speed acquisition unit acquiring a rearward movement speed of the screw, a speed determination unit that determines a suck back speed for causing a resin pressure to reach a target pressure, based on the rearward movement speed acquired during metering by the rearward movement speed acquisition unit, and a suck back control unit causing the screw to move further rearward based on the suck back speed, after the screw has reached the predetermined metering position.

Abnormality Detection Apparatus, Abnormality Detection Method, and Non-Transitory Computer Readable Recording Medium
20220402184 · 2022-12-22 ·

An abnormality detection apparatus for detecting an abnormality of a ball screw provided in an injection molding machine includes a current sensor configured to detect an alternating current of a motor for applying a driving force to the ball screw; and a computation unit configured to detect an abnormality of the ball screw based on information related to a distribution of frequency components obtained by frequency analysis of an alternating current detected by the current sensor, and information related to a distribution of frequency components obtained by frequency analysis of an alternating current detected when the ball screw, which is normal, operates.

Method and device for assisting molding condition setting technical field
11498254 · 2022-11-15 · ·

A database 3 is previously set which is related to oxidation induction times Tg indicating the deteriorations of individual resins R based on the combinations of a plurality of oxidation induction conditions X including at least different types of resins R. and different heating temperatures TH, when the molding condition is set, oxidation induction time derivation processing is performed such that an oxidation induction time Tg based on oxidation induction conditions X including at least the resin R which is used and the heating temperature TH which is set is determined from the database 3 and assistance processing is performed in which the determined oxidation induction time Tg is compared with a residence time Ts until the molten resin R is charged into a mold 2 that is calculated from the set molding condition and in which when the oxidation induction time Tg is shorter than the residence time Ts, the molding condition is corrected so as to shorten the residence time Ts or to prolong the oxidation induction time Tg.

Abnormality Detection Apparatus, Abnormality Detection Method, and Non-Transitory Computer Readable Recording Medium
20220347905 · 2022-11-03 ·

An abnormality detection apparatus for detecting an abnormality of a ball screw provided in an injection molding machine includes: a vibration sensor configured to detect vibration of the ball screw; and a computation unit configured to detect an abnormality of the ball screw based on information related to a distribution of frequency components obtained by frequency analysis of a vibration intensity detected by the vibration sensor, and information related to a distribution of frequency components obtained by frequency analysis of a vibration intensity detected when the ball screw, which is normal, operates.

NO-MOLD-RUNNER MULTI-NOZZLE DEVICE

For processing cost reduction and improvement of efficiency, a no-mold-runner multi-nozzle device, comprising: an injection machine, a multi-nozzle component, a front template, and a no-mold-runner. The multi-nozzle component includes a plurality of nozzles, which is connected to the injection machine. The injection machine is used to inject a mixture of molding material and supercritical fluid into multiple nozzles. The front template is provided with a plurality of first passage holes. The no-mold-runner is provided with a mold cavity and a plurality of second passage holes communicating with the mold cavity. The nozzle correspondingly passes through a plurality of first passage holes and second passage holes and is installed in cooperation. By controlling the opening or closing of the nozzle, the mixed material of the molding material and the supercritical fluid enters the mold cavity or stops entering the mold cavity.

Control device and control method for injection molding machine
11597130 · 2023-03-07 · ·

A control device for an injection molding machine is equipped with a pressure acquisition unit that acquires a pressure of a resin, a reverse rotation control unit that causes a screw to be rotated in reverse, after the screw has reached a predetermined metering position, a measurement unit that measures an elapsed time or a rotation amount of the screw from when the screw has reached the predetermined metering position, and a rearward movement control unit that initiates sucking back of the screw in an overlapping manner with the reverse rotation of the screw, in the case that a predetermined rearward movement initiation time has elapsed, or in the case that the screw has been rotated by a predetermined rearward movement initiation rotation amount, from when the screw has reached the predetermined metering position.

METHOD AND SYSTEM OF DELIVERING ADDITIVES FOR MOLDING
20220314508 · 2022-10-06 ·

Methods and systems of delivering liquid additives in a molding system are provided. A charging sensor is provided to monitor the status of the injection charging mechanism of the molding system which charges, meters or doses an injection volume of molding material. A dosing instruction is generated based on the charging status signal. The additive pump controls the delivering of the liquid additives into the injection unit based on the dosing instruction, while the injection charging mechanism is charging the injection volume of molding material.

CONTROL DEVICE FOR INJECTION MOLDING MACHINE
20230191677 · 2023-06-22 ·

The present disclosure prevents load from being produced in an injection molding machine. The control device for an injection molding machine according to one embodiment of the present disclosure has a determining part that is configured to determine, based on information detected in accordance with a movement of a measurement motor provided in the injection molding machine, whether or not an operation of removing or attaching a screw that rotates in accordance with the measurement motor has been performed.