The present invention relates to a process for producing polymers in powder form by using laser energy. It relates also to polymers in powder form obtainable according to that process, and the use of those polymers in powder form in additive manufacturing.

Some aspects of the present disclosure relate to systems and methods for polymer-based extrusion. Some non-limiting embodiments provide for extrusion of a liquid photopolymerizable monomer in a channel/die with the aid of a lubricating component, such as poly(dimethylsiloxane)-graft-poly(ethylene oxide) grafted copolymer (PDMS-PEO), and driven by fluid pressure (e.g., a fluid pump). Other aspects of the present disclosure relate to growing soft robots. Some non-limiting embodiments provide a novel class of robots which grow in an environment by growing at their tip (or robot head) by using the self-lubricated photopolymerization extrusion techniques of the present disclosure. Emulating biological tip growth, this process is facilitated by converting an internal monomer fluid into the solid body of the growing robot through polymerization.

A method changes the material from a feed mixture to a subsequent mixture in a feed device of an extruder, the method comprising the steps of detecting a change request for changing the material, emptying a mixing area of a mixing device of the feed device, identifying the completion of the emptying of the mixing area, and filling the mixing area of the mixing device with the subsequent mixture after the completion of the emptying has been identified.

Apparatus for the extrusion-based manufacture of at least one three-dimensional object, comprising at least one extrusion unit which is configured for melting an extrusion material and/or for applying a molten extrusion material to a substrate, comprising a device which is configured to detect parameter information relating to a process parameter of an extrusion-based manufacturing process which can be carried out or is carried out by means of the apparatus and/or to an object parameter of a three-dimensional object which is to be produced or is produced by means of the apparatus, and to generate position information and/or time information describing a detection position and/or a detection time of corresponding parameter information.

An additive manufacturing system, which can include a 3D printer, includes in at least one aspect: a build platform; a carriage and a rack configured to hold different manufacturing tools, including an extrusion tool; a heating device associated with the extrusion tool; a 3D motion system configured to move the carriage between the rack and a build space associated with the build platform, and to move the carriage within the build space associated with the build platform; and one or more computers programmed to trigger the heating device to begin pre-heating the extrusion tool at a point before mounting of the extrusion tool to the carriage by the 3D motion system, such that the material in the extrusion tool is melted by a point in the manufacturing process when the extrusion tool will be mounted on the carriage and in position to extrude material in the build space.

Fine fiber products including fiber webs, as well as related assemblies, systems and methods, are described. In some embodiments, fiber webs described herein may include fine fibers and relatively low amounts of degraded polymer formed during a fiber extrusion process. The fiber webs may be used for filter media applications.

The invention relates to a changing device (10) for a changing of a flat film machine (100) from a feed product (EP) to a follow-on product (FP), comprising a sensor module (20) for acquiring at least one production parameter (PP) of the flat film machine (100) and an adjusting module (30) for a controlled change of this acquired at least one production parameter (PP), further comprising a controlling module (40) for controlling the adjusting module (30) for an optimized changing time (TU) for the acquired at least one production parameter (PP) from the feed product (EP) to the follow-on product (FP).

The invention relates to a method for changing the material from a feed mixture to a subsequent mixture in a feed device of an extruder, comprising the following steps: detecting a change request for changing the material, emptying a mixing area of a mixing device of the feed device, identifying the completion of the emptying of the mixing area, and filling the mixing area of the mixing device with the subsequent mixture after the completion of the emptying has been identified.

Pipe corrugators having opposed series of pushed mold blocks forming a moving mold tunnel are subject to significant thermal expansion and are designed with a thermal expansion gap. The present invention provides a method and apparatus for measuring changes in this expansion gap and preferably recognizing potential thermal issues before serious problems occur. A sensor is provided adjacent a mold block drive that preferably detects a time duration between sensing a trailing portion of a lead mold block and a leading edge of a following mold block separated from the lead mold block by the thermal expansion gap. This time duration in combination with a speed of the pushed mold blocks is used to calculate the size of the thermal expansion gap.

An additive manufacturing system, which can include a 3D printer, includes in at least one aspect: a build platform; a carriage and a rack configured to hold different manufacturing tools, including an extrusion tool; a heating device associated with the extrusion tool; a 3D motion system configured to move the carriage between the rack and a build space associated with the build platform, and to move the carriage within the build space associated with the build platform; and one or more computers programmed to trigger the heating device to begin pre-heating the extrusion tool at a point before mounting of the extrusion tool to the carriage by the 3D motion system, such that the material in the extrusion tool is melted by a point in the manufacturing process when the extrusion tool will be mounted on the carriage and in position to extrude material in the build space.