In a measuring arrangement for determining properties of a material to be extruded while an extrusion process is being carried out in an extruder, at least one extruder screw is rotatably mounted in a tubular guide in a barrel and is connected to a rotary drive. Material to be extruded is fed to the tubular guide at one end and is removed as finish-extruded material at an oppositely arranged discharge. Arranged at measuring positions at predeterminable defined intervals on the wall of the tubular guide along the longitudinal axis of the extruder screw are multiple first sound transducers, which are designed for the detection of sound waves that are generated during the extrusion process by the extrusion process as process noises and/or are emitted by a second sound transducer, arranged at one end of the tubular guide, in the direction of the longitudinal axis of the extruder screw and into the material to be extruded that is conveyed through a mixing chamber present in the tubular guide.

A system includes a wet extrusion process machine configured to receive, mix, and convey a plurality of ingredients to an extrusion die, the plurality of ingredients include a protein powder, an oil, and water. The system includes an electronic process control system (EPCS) configured to control the wet extrusion machine using a plurality of process settings effective to produce an extrusion die mixture which is forced into, passes through, and is output from the extrusion die. The system further includes a supervisory machine intelligence control system (SMICS) operatively coupled with at least one of a direct fibrosity measurement (DFM) subsystem configured to directly measure one or more physical fibrosity parameters of the extrusion die mixture, and an indirect fibrosity measurement (IFM) subsystem configured to measure one or more extrusion process parameters associated with the extrusion die mixture. The SMICS is configured to modify one or more of the plurality process settings in response to at least one of the one or more physical fibrosity parameters, and the one or more extrusion process parameters, effective to modify the extrusion die mixture.

A method of manufacturing a polymer film includes melting a resin, extruding the melted resin through a die to produce a polymer film, shaping the polymer film, cooling the polymer film, illuminating a surface with a light source, capturing an image of a shadow cast by the polymer film on the surface while the polymer film is between the light source and the surface, calculating a frequency spectrum of at least a portion of the captured image, and adjusting a process parameter of the melting, the extruding, the shaping, or the cooling based on the frequency spectrum.

A system includes a wet extrusion process machine configured to receive, mix, and convey a plurality of ingredients to an extrusion die, the plurality of ingredients include a protein powder, an oil, and water. The system includes an electronic process control system (EPCS) configured to control the wet extrusion machine using a plurality of process settings effective to produce an extrusion die mixture which is forced into, passes through, and is output from the extrusion die. The system further includes a supervisory machine intelligence control system (SMICS) operatively coupled with at least one of a direct fibrosity measurement (DFM) subsystem configured to directly measure one or more physical fibrosity parameters of the extrusion die mixture, and an indirect fibrosity measurement (IFM) subsystem configured to measure one or more extrusion process parameters associated with the extrusion die mixture. The SMICS is configured to modify one or more of the plurality process settings in response to at least one of the one or more physical fibrosity parameters, and the one or more extrusion process parameters, effective to modify the extrusion die mixture.

The present disclosure relates to a method and an extrusion line in which an additive content, in particular, a carbon black content, can be determined inline during extrusion of an extrusion product. For this purpose, an initial measurement is carried out in which a layer thickness and a refractive index of the extrusion product are determined, whereupon a continuous in-line measurement of the current additive content is carried out by a stationary radar measuring device. Thus, the layer thickness is set and the additive content is determined directly by the radar measuring device and controlled by setting the additive feed rate, in particular as a close-loop control.

A volumetric pump comprising a product metering chamber, a metering piston mounted inside the chamber so as to slide between top dead center and bottom dead center, a sleeve at least partially delimiting an intake chamber and an exhaust chamber for the product, and a product dispenser that is mounted so as to be able to move with respect to the sleeve and is able to place the metering chamber alternately into communication with the intake chamber and the exhaust chamber is provided. The pump also comprises a pressure sensor that is able to measure the pressure of the product inside the metering chamber, and a control unit that is connected to the pressure sensor and is able to verify the presence of pressure peaks exhibiting a value greater than or equal to a predetermined pressure threshold.

A method of manufacturing a polymer film includes melting a resin, extruding the melted resin through a die to produce a polymer film, shaping the polymer film, cooling the polymer film, illuminating a surface with a light source, capturing an image of a shadow cast by the polymer film on the surface while the polymer film is between the light source and the surface, calculating a frequency spectrum of at least a portion of the captured image, and adjusting a process parameter of the melting, the extruding, the shaping, or the cooling based on the frequency spectrum.

A method of manufacturing a polymer film includes melting a resin, extruding the melted resin through a die to produce a polymer film, shaping the polymer film, cooling the polymer film, illuminating a surface with a light source, capturing an image of a shadow cast by the polymer film on the surface while the polymer film is between the light source and the surface, calculating a frequency spectrum of at least a portion of the captured image, and adjusting a process parameter of the melting, the extruding, the shaping, or the cooling based on the frequency spectrum.

A volumetric pump comprising a product metering chamber 22, a metering piston 28 mounted inside said chamber so as to slide between top dead center and bottom dead center, a sleeve 14 at least partially delimiting an intake chamber 16 and an exhaust chamber 18 for said product, and a product dispensing means 24 that is mounted so as to be able to move with respect to the sleeve and is able to place the metering chamber alternately into communication with the intake chamber and the exhaust chamber is provided. The pump also comprises a measuring means 60 that is able to measure the pressure of the product inside the metering chamber 22, and a control unit 62 that is connected to the measuring means 60 and is able to verify the presence of pressure peaks exhibiting a value greater than or equal to a predetermined pressure threshold.

A method of manufacturing a polymer film includes melting a resin, extruding the melted resin through a die to produce a polymer film, shaping the polymer film, cooling the polymer film, illuminating a surface with a light source, capturing an image of a shadow cast by the polymer film on the surface while the polymer film is between the light source and the surface, calculating a frequency spectrum of at least a portion of the captured image, and adjusting a process parameter of the melting, the extruding, the shaping, or the cooling based on the frequency spectrum.