A nozzle is provided for engaging with lightweight preforms for blow-molding the preforms into plastic containers without damaging the finish portion of the preforms. The nozzle includes a seal configured to engage with a stepped interior of the finish portion and enables stretching and/or blow-molding the preform into a container. The seal tightly engages a smooth surface inside the finish portion without damaging the surface or a sidewall of the finish portion. In some embodiments, the seal includes a profile shape that mates with a transitional surface comprising the stepped interior of the finish portion. The profile shape distributes the contact force of the seal over a maximal area of the transition surface so as to minimize the total pressure exerted onto the finish portion. The profile shape reduces potential cracking of a thin-walled region of the finish portion during stretching and/or blow-molding the preform to form the container.

A method and device for producing an optimized neck contour on preforms below the neck which is optimal for subsequent stretch blow molding. The geometry has a significantly thinner wall thickness than the neck itself. The preform can only be produced in the injection molding tool, when axial channels are used on the point or the vanes produce the thin points on the preform during injection molding. The thin-walled geometry on the preform can be produced outside of the mold during post-cooling by embossing. The preform is there removed in a cooled receiving sleeve and is cooled in the body by intensive contact cooling while no cooling contact is made with the preform neck due to the initial position of the embossing element. Due to the reheating of the neck they can be mechanically deformed into a new geometry advantageous for blow molding and thus wall thickness can be influenced.

An apparatus for cooling molded preforms may comprise a conveyor device for conveying the molded preforms and a tempering insert. The conveyor device may also comprise an extraction plate that contains a cooling cavity for receiving and cooling a closed section of a molded preform. The tempering insert may be connected to the conveyor device and be configured to temper a neck region of the preform by direct contact. The tempering insert may be designed to both temper and accommodate a preform in the conveyor device. The apparatus may further comprise a heat pipe that is configured to draw heat from the cooling cavity to cool the closed section of the preform.

A method of manufacturing a pressure vessel that includes heating a preform formed of a thermoplastic polymer, inserting a blow pin assembly that includes a bung portion and a plunger portion into an opening of the heated preform, clamping the heated preform between the bung portion and sections of a blow mold, extending the plunger portion into an interior of the heated preform to stretch the heated preform in the blow mold, and blowing air into the stretched preform under pressure to form the pressure vessel such that: (a) the pressure vessel includes a tank having a neck portion, a cylindrical body portion having a diameter of at least about 200 mm, and a bottom portion, (b) at least the thermoplastic polymer in the cylindrical body portion is biaxially oriented, and (c) threads are formed in the neck portion. Also a pressure vessel formed in accordance with the method.

Described are a mold and molding process for manufacturing devices and containers that are scalable, modular, and lockable laterally and vertically with other like devices or containers. The mold is formed with a cup mold and top end mold sections specially designed to allow for molding and demolding a container with an undercut. The cup mold includes, on a vertical wall, one or more undercuts. Multiple undercuts may further form tongues with undercuts each of which forms a groove with undercuts on the molded article, and/or one or more grooves with undercuts each of which form a tongue with undercuts in the molded article. Molding and Demolding of the article with undercuts is further enabled by utilizing an improved method of molding said article with an undercut, and demolding said article from the mold once it is molded, by improvements to each stage of the molding process, including the preform stage, the conditioning station stage, the blow stage and the release stage.

The present application includes an injection molding step and a stretch blow molding step. The stretch blow molding step is configured to include: a first step in which preliminary blow air is introduced into a preform to stretch the preform in a state in which a stretching rod does not contact the bottom of the preform; a second step which is executed after the first step, and in which the preliminary blow air is introduced into the preform and the stretching rod is moved at a set speed and pressed against the bottom of the preform to stretch the preform; and a third step which is executed after the second step, and in which final blow air is introduced into the preform to stretch the preform.

A nozzle for forming a container preform into a plastic container includes a nozzle body and a sealing portion proximate an end of the nozzle body. The sealing portion is configured to engage with a stepped interior of a finish portion of a preform having a longitudinal axis to seal without the use of an O-ring and to preclude any portion of the nozzle body from contacting the sealing surface.

A method and device for producing an optimized neck contour on preforms below the neck which is optimal for subsequent stretch blow molding. The geometry has a significantly thinner wall thickness than the neck itself. The preform can only be produced in the injection molding tool, when axial channels are used on the point or the vanes produce the thin points on the preform during injection molding. The thin-walled geometry on the preform can be produced outside of the mold during post-cooling by embossing. The preform is then removed in a cooled receiving sleeve and is cooled in the body by intensive contact cooling while no cooling contact is made with the preform neck due to the initial position of the embossing element. Due to the reheating of the neck they can be mechanically deformed into a new geometry advantageous for blow molding and thus wall thickness can be influenced.

A blow moulding machine for blow moulding a container having an integrally formed handle; said container blow moulded from a previously injection moulded preform; said preform comprising a body portion and said integrally formed handle; said machine including a preform loading station at which said preform is oriented by a preform orienting apparatus.

A blow moulding machine for blow moulding a container having an integrally formed handle; said container blow moulded from a previously injection moulded preform; said preform comprising a body portion and said integrally formed handle; said machine including a preform loading station at which said preform is oriented by a preform orienting apparatus.