A molded article suitable for subsequent blow-molding into a final-shaped container. The article includes a neck portion; a gate portion; and a body portion extending between the neck portion and the gate portion, at least a majority of the body portion having an overall shape which is symmetric about a body axis extending longitudinally through a center of the body portion. The body portion includes an inner exterior layer and an outer exterior layer of a first polymeric material; and a core layer of a second polymeric material disposed between the inner exterior layer and the outer exterior layer. A radial thickness or a material of the core layer is selectively varied to govern non-uniform blow molding of the molded article into the final-shaped container.

A method for manufacturing a food and/or beverage packaging container is provided. The method includes injection molding a preform using a two phase injection system. A first phase of the two phase injection system includes injecting a first material into the preform and a second phase of the two phase injection system includes injecting a second material into the preform. The method further includes disposing the preform in a mold, blow molding the preform into an intermediate article having a length, a diameter and side walls having a wall thickness, and trimming the intermediate article to form a finished container having a wide mouth neck. Systems and finished products are disclosed.

Technical problems of this invention is to create an injection molding device and an injection molding process for a test tube shaped preform, that can laminate a colored layer at certain positions of a wall of the reform with a certain thickness in a manner of a high degree of accuracy. A feature associated with the injection molding device to solve these problem comprising a nozzle section, in which a molten main resin and a molten second resin are join together to form a joined resin mass, the nozzle section comprising: an outer flow channel through which the main resin flows, an inner flow channel through which the second resin flows, a cylindrical column-shaped joined flow channel where the second resin from the inner flow channel joins the main resin from the outer flow channel, a first confluence disposed at a point where the main resin from the outer flow channel flows into the joined flow channel, a second confluence disposed at a point where the second resin flows into the joined flow channel wherein the first confluence is located downstream of the second confluence with a predetermined space left in between, and a cylindrical shutoff pin inserted slidably in the joined flow channel, wherein this shutoff pin is capable of shutting off or opening either or both of the first confluence and/or the second confluence, depending on the sliding position.

Provided is a method for manufacturing a preform (1). The method includes injecting into a cavity of a mold through the gate: (i) a first colored resin (R1) for a first predetermined time period, and (ii) a second colored resin (R2), having a color different from that of the first colored resin, for a second predetermined time period.

A method and a preform for blow molding to form a plastic container are disclosed, the preform having a coating formed on an inner surface thereof. The coating reduces a loss of heat energy from the heated preform during expansion thereof to ensure the preform maintains a temperature at or above the phase change/solidification temperature of the material forming the preform.

A container including a finish at a first end of the container defining an opening. A base is at a second end of the container that is opposite to the first end. A shoulder extends from the finish. A body defines an internal volume and extends from the shoulder to the base. A single layer material portion of the container extends from the first end to form at least a portion of the finish. A multi-layer material portion of the container extends from the single layer material portion to the second end of the container and across the base. A transition area is spaced apart from the first end where the single layer material portion transitions to the multi-layer material portion.

A method for manufacturing a food and/or beverage packaging container is provided. The method includes injection molding a preform using a two phase injection system. A first phase of the two phase injection system includes injecting a first material into the preform and a second phase of the two phase injection system includes injecting a second material into the preform. The method further includes disposing the preform in a mold, blow molding the preform into an intermediate article having a length, a diameter and side walls having a wall thickness, and trimming the intermediate article to form a finished container having a wide mouth neck. Systems and finished products are disclosed.

A method includes injection molding a preform using a two phase injection system having a first phase in which a material is injected into the preform and a second phase in which the material is injected into the preform. The preform is disposed in a mold. The preform is blow molded into an intermediate article. The intermediate article is trimmed to form a finished container. The first phase includes injecting a material into the preform to form a single layer of the preform and the second phase includes injecting the material to form inner and outer layers and an intermediate layer between the inner and outer layers. The inner and outer layers include the material and the intermediate layer includes at least one additive. Finished containers are disclosed.

A vertical additive processing system for use with a blow molding machine having a flow head from which a plastic parison is delivered to a mold and producing an article. The system has a servo-controlled accumulation technology (SCAT) unit including (a) an accumulator collecting plastic material when retracted and delivering plastic material when extended, and (b) an actuator directing the accumulator to retract and extend. The system further has a tooling unit including a bushing body adapted to engage the flow head, a distribution ring, a bushing cap, a central aperture defining a main parison flow path, and a distribution channel delivering additional plastic material received from the accumulator to the main parison flow path. The system still further has a material duct connecting the two units through which plastic material delivered by the SCAT unit is transported to and received by the tooling unit.

A method and a preform for blow molding to form a plastic container are disclosed, the preform having a coating formed on an inner surface thereof. The coating reduces a loss of heat energy from the heated preform during expansion thereof to ensure the preform maintains a temperature at or above the phase change/solidification temperature of the material forming the preform.