A synthetic resin container and method for manufacturing the same, including a container main body molded into a predetermined container shape and a covering layer laminated on an outer peripheral surface side of the container main body. The method includes heating the composite preform to bring the covering material layer into a molten state or a semi-molten state while softening the preform main body to be stretchable, subsequently molding the composite preform into a predetermined container shape by using a blow molding die in which an edge portion formed by providing a step on a cavity inner peripheral surface extends along a predetermined direction, and providing, in the covering material layer to be molded integrally with the preform main body, a thin portion molded by being brought into pressure contact with the edge portion.

A method of injection molding a test tube-shaped preform for biaxial stretch blow molding includes supplying a major material resin from outer and inner flow paths to a combined flow path for a predetermined time and rate. For a period of time within a range of the predetermined time period during which the major material resin is supplied, the intermediate layer resin is simultaneously supplied from the middle flow path to the combined flow path at a second predetermined supplying rate. A columnar laminated molten resin is injected into a cavity of a metal mold connected to a tip of the nozzle through a gate to fill the cavity, the columnar laminated molten resin being composed of the major material resin and the intermediate layer resin formed in the major material resin in a laminated manner that are combined into a columnar shape at the combined flow path.

A method of injection molding a test tube-shaped preform for biaxial stretch blow molding includes supplying a major material resin from outer and inner flow paths to a combined flow path for a predetermined time and rate. For a period of time within a range of the predetermined time period during which the major material resin is supplied, the intermediate layer resin is simultaneously supplied from the middle flow path to the combined flow path at a second predetermined supplying rate. A columnar laminated molten resin is injected into a cavity of a metal mold connected to a tip of the nozzle through a gate to fill the cavity, the columnar laminated molten resin being composed of the major material resin and the intermediate layer resin formed in the major material resin in a laminated manner that are combined into a columnar shape at the combined flow path.

A method for injection molding a preform includes: a) loading a barrier membrane into a first mold cavity; b) injecting melt into the first mold cavity to undermold the barrier membrane and form a preform inner layer on an inside of the barrier membrane; c) moving the preform inner layer and the barrier membrane from the first mold cavity into a second mold cavity; and d) injecting melt into the second mold cavity to overmold the barrier membrane and form a preform outer layer on an outside of the barrier membrane. Preforms formed by the method and an injection molding machine to carry out the method are also disclosed.

A production method for a container having a covering layer includes forming a preform having a covering layer by using a thermoplastic synthetic resin; heating the preform from an outside of the preform with an infrared heater, and heating the preform from an inside of the preform with an internal heating unit; and forming the container having the covering layer by blow molding in which the heated preform is blown.

A method of injection molding a test tube-shaped preform for biaxial stretch blow molding includes supplying a major material resin from outer and inner flow paths to a combined flow path for a predetermined time and rate. For a period of time within a range of the predetermined time period during which the major material resin is supplied, the intermediate layer resin is simultaneously supplied from the middle flow path to the combined flow path at a second predetermined supplying rate. A columnar laminated molten resin is injected into a cavity of a metal mold connected to a tip of the nozzle through a gate to fill the cavity, the columnar laminated molten resin being composed of the major material resin and the intermediate layer resin formed in the major material resin in a laminated manner that are combined into a columnar shape at the combined flow path.

A method for manufacturing a resin container includes: injection-molding a first layer of a bottomed cylindrical preform from a first resin material as a first injection-molding; accommodating the first layer manufactured in the first injection-molding in a temperature adjustment mold, adjusting a temperature of the first layer, and forming an opening portion in a bottom portion of the first layer; injecting a second resin material from the opening portion to an inner peripheral side of the first layer to laminate a second layer on the inner peripheral side of the first layer, as a second injection-molding; and blow-molding a multilayer preform obtained in the second injection-molding-step in a state where the multilayer preform includes residual heat from the injection molding to manufacture the resin container.

A vertical additive processing system for use with a blow molding machine having a flow head from which a plastic parison is delivered to a mold and producing an article. The system has a servo-controlled accumulation technology (SCAT) unit including (a) an accumulator collecting plastic material when retracted and delivering plastic material when extended, and (b) an actuator directing the accumulator to retract and extend. The system further has a tooling unit including a bushing body adapted to engage the flow head, a distribution ring, a bushing cap, a central aperture defining a main parison flow path, and a distribution channel delivering additional plastic material received from the accumulator to the main parison flow path. The system still further has a material duct connecting the two units through which plastic material delivered by the SCAT unit is transported to and received by the tooling unit.

A molded article suitable for subsequent blow-molding into a final-shaped container. The article includes a neck portion; a gate portion; and a body portion extending between the neck portion and the gate portion, at least a majority of the body portion having an overall shape which is symmetric about a body axis extending longitudinally through a center of the body portion. The body portion includes an inner exterior layer and an outer exterior layer of a first polymeric material; and a core layer of a second polymeric material disposed between the inner exterior layer and the outer exterior layer. A radial thickness or a material of the core layer is selectively varied to govern non-uniform blow molding of the molded article into the final-shaped container.

A vertical additive processing system for use with a blow molding machine having a flow head from which a plastic parison is delivered to a mold and producing an article. The system has a servo-controlled accumulation technology (SCAT) unit including (a) an accumulator collecting plastic material when retracted and delivering plastic material when extended, and (b) an actuator directing the accumulator to retract and extend. The system further has a tooling unit including a bushing body adapted to engage the flow head, a distribution ring, a bushing cap, a central aperture defining a main parison flow path, and a distribution channel delivering plastic material received from the accumulator to the main parison flow path. The system still further has a material duct connecting the two units through which plastic material delivered by the SCAT unit is transported to and received by the tooling unit. Also disclosed is a related method.