Mold including a first shell having a cavity, a second shell having a projection, and an intermediate shell having a projection suitable for being coupled in the cavity of the first shell and a cavity suitable for being coupled with the projection of the second shell. The second shell includes a first injection channel extending from an inlet hole in a side wall of the second shell to an outlet hole in the projection of the second shell. The intermediate shell has a second injection channel extending from an inlet hole in a side wall of the intermediate shell to an outlet hole in the projection of the intermediate shell.

The technology described herein relates to a system of stackable/nesting stencils or molds for creating 3-D objects using a modeling compound material. The stencils or molds can be filled with the modeling compound material by hand and/or leveled using a roller to flatten the compound material more smoothly for a better outcome. Each stencil has a level and nests with another corresponding stencil of the set in a designated order. In some aspects, in order to guide a user with the correct designated order in which to fill the stencil plates or molds, each stencil plate or mold may be provided with a numbered tab. Once all the stencils are filled in the designated order with modeling compound materials, the stencil plates can be removed level by level to reveal a finished 3-D object. These 3-D objects may be anything from characters, vehicles, objects, figurines, and the like.

A mold for use in molding a surface of a component is formed from separate building blocks that are assembled together so that mold surface segments associated with each of the building blocks line up to form one contiguous mold surface that corresponds with the shape of the mold. The building blocks can be formed to have integral formations for connecting them together. The building blocks can be formed by modeling the contiguous mold surface, dividing this first mold model into sections which define discrete building block models, and then forming each building block separately based on the discrete building block models. For instance, the individual block models can be assigned to different additive manufacturing machines and then later be assembled together at a final location.

A method for forming a composite component, the method comprising: providing a first mould tool and a second mould tool, the first and second mould tools being configured so as to be capable of defining at least part of a mould cavity between them, and the second mould tool having a moulding surface defined by at least two demountable mould bodies; attaching the first mould tool to a press at a first workstation; subsequently, at a second workstation spaced from the first workstation, loading at least part of the second mould tool with reinforcement material whilst the first mould tool remains attached to the press at the first workstation; moving the second mould tool to the press at the first workstation in such a position as to confront the first mould tool; causing the press to effect relative movement of the first and second tools to bring the first and second tools into mating arrangement so as to define a mould cavity therebetween; and setting in shape the reinforcement material located in the mould cavity.

A mould tool (10) for moulding mouldable material, the mould tool comprises a tool body (12) having a plurality of tool body sections (14), at least two of which comprise an inner polymer foam core (16) within an outer skin (18) of resinous material and are stacked one above the other, the tool (10) further comprises a mould skin (20) extending over the body (12) to provide a mould surface (22) on which mouldable material can be moulded. A method of manufacturing such a mould tool and a tool body are also provided.

A device for attaching a decorative film to a surface of a 3D glass, includes a vacuum chamber, an upper mould, and a lower mould. The upper mould includes an upper planar pressing portion and an upper curved portion. The lower mould includes a lower planar pressing portion and a lower curved portion, the upper planar pressing portion and the lower planar pressing portion are configured to correspond to a planar portion of the 3D glass, the upper curved portion and the lower curved portion are configured to correspond to a curved portion of the 3D glass, the upper mould is provided with a first heating block. The present disclosure further discloses a method thereof.

The technology described herein relates to a system of stackable/nesting stencils or molds for creating 3-D objects using a modeling compound material. The stencils or molds can be filled with the modeling compound material by hand and/or leveled using a roller to flatten the compound material more smoothly for a better outcome. Each stencil has a level and nests with another corresponding stencil of the set in a designated order. In some aspects, in order to guide a user with the correct designated order in which to fill the stencil plates or molds, each stencil plate or mold may be provided with a numbered tab. Once all the stencils are filled in the designated order with modeling compound materials, the stencil plates can be removed level by level to reveal a finished 3-D object. These 3-D objects may be anything from characters, vehicles, objects, figurines, and the like.

Mold including a first shell having a cavity, a second shell having a projection, and an intermediate shell having a projection suitable for being coupled in the cavity of the first shell and a cavity suitable for being coupled with the projection of the second shell. The second shell includes a first injection channel extending from an inlet hole in a side wall of the second shell to an outlet hole in the projection of the second shell. The intermediate shell has a second injection channel extending from an inlet hole in a side wall of the intermediate shell to an outlet hole in the projection of the intermediate shell.

A mold for use in molding a surface of a component is formed from separate building blocks that are assembled together so that mold surface segments associated with each of the building blocks line up to form one contiguous mold surface that corresponds with the shape of the mold. The building blocks can be formed to have integral formations for connecting them together. The building blocks can be formed by modeling the contiguous mold surface, dividing this first mold model into sections which define discrete building block models, and then forming each building block separately based on the discrete building block models. For instance, the individual block models can be assigned to different additive manufacturing machines and then later be assembled together at a final location.

In certain exemplary embodiments of the present invention, three-dimensional micro-mechanical devices and/or micro-structures can be made using a production casting process. As part of this process, an intermediate mold can be made from or derived from a precision stack lamination and used to fabricate the devices and/or structures. Further, the micro-devices and/or micro-structures can be fabricated on planar or nonplanar surfaces through use of a series of production casting processes and intermediate molds. The use of precision stack lamination can allow the fabrication of high aspect ratio structures. Moreover, via certain molding and/or casting materials, molds having cavities with protruding undercuts also can be fabricated.