B29C33/046

Tooling assembly and associated system and method for manufacturing a porous composite structure

A tooling assembly for manufacturing a porous composite structure. The tooling assembly includes a first tooling member and a second tooling member. The first tooling member includes a first body that defines a first internal volume and a first inlet. The first inlet is fluidly coupled with the first internal volume. The first tooling member also includes a first tooling surface that defines a plurality of first perforations that are fluidly coupled with the first internal volume. The second tooling member includes a second body that defines a second internal volume and a second inlet. The second inlet is fluidly coupled with the second internal volume. The second tooling member also includes a second tooling surface that defines a plurality of second perforations that are fluidly coupled with the second internal volume.

Method for cooling thin cores in plastic molds

A method for cooling a mold used in the production of plastic parts is described. A capillary feeds liquid carbon dioxide to a channel present in the mold typically used in making plastic parts having thin gaps or thin open sections in the plastic part. The channel will be approximately the same size as the inner diameter of the capillary but will increase in size either stepwise or progressively as it passes through the mold, particularly at the location where cooling is desired therefore providing more effective cooling to the mold and slides and lifters present therein.

THERMOFORMING APPARATUS AND PROCESS

Thermoforming apparatus (1) for thermoforming an article (2), preferably a permeable article (2′), comprising: an elastic membrane (3,3′); a mould (4,4′); a hot air source (5) configured to blow a hot airflow (6) towards a zone (7) of the apparatus (1) configured to receive the article (2,2′) to be thermoformed; an actuation system (8) configured to move the mould (4,4′) towards the membrane (3,3′) or vice versa to compress the heated article (2,2′) between the membrane (3,3′) and the mould (4) such that an elastic force of the membrane (3,3′) on the article (2,2′) forces the article (2,2′) to assume the shape of the mould (4).2. Thermoforming apparatus (1) according to claim 1, wherein the mould (4′) and/or membrane (3′) are perforated so to permit a transit of the hot airflow (6) from the hot air source (5) to said zone (7). Thermoforming process of an article (2,2′) in a thermoforming apparatus (1) comprising an elastic membrane (3,3′), a mould (4,4′) and a hot air source (5), comprising the steps of: heating the article (2,2′) through a hot airflow (6) blew by the hot air source (5); compressing the heated article (2,2′) between the membrane (3,3′) and/or the mould (4,4′) by uniquely moving the mould (4,4′) and the membrane (3,3′) one toward the other such that an elastic force of the membrane (3,3′) forces the article (2,2′) to assume the shape of the mould (4,4′).

Injection molding machine for multiple injection operations
09802345 · 2017-10-31 · ·

Injection molding machine comprising at least one first and one second injection unit having a chamber for injecting a plasticized molding material and a piston for advancing a predetermined amount of plasticized molding material along a first axis from the chamber into a cavity of a mold, the machine including a form tool comprised of at least a first tool portion and a second tool portion, a tool cavity being at least partially disposed in the first tool portion.

AIR ACTIVATING AND AIR COOLING MOLD DEVICE
20220048221 · 2022-02-17 ·

An air activating and air cooling mold device utilized to process a workpiece includes a mold and an intake device. The mold has at least one gas channel disposed therein, and each of the at least one gas channel has an inlet and at least one outlet. The inlet is disposed on an outer surface of the mold. The at least one outlet is disposed on the outer surface of the mold, is spaced apart from the inlet, and communicates with the inlet. The workpiece is disposed on the mold and covers the at least one outlet. The intake device is mounted to the inlet of the at least one gas channel of the mold, such that gas is injected into the mold via the inlet and flows out of the mold via the at least one outlet.

Molding apparatus and process

A molding process includes the operation of placing insulation material comprising fibers and binder on the fibers in a mold cavity. The molding process further includes the step of transferring heat to the insulation material to cause the binder to cure.

Method and device for manufacturing a pipe shell from an insulating material

The invention relates to a method and a device for manufacturing a pipe shell from an insulating material by means of which the cycle times can be further reduced while the quality of the pipe shell is simultaneously improved, by at least one web (29) of the insulating material which is provided with a binding agent being wound around a core (19) by means of at least two opposing belts (12, 13) which wrap around the core (19) partially. The method steps are characterized in that the at least one wound-up web (32) of insulating material is removed in a radial direction of the core (19) which is, however, not opposite to the direction in which the at least one web (29) of insulating material was fed by the one belt (12), especially by the wound-up web (32) being discharged through the same belt (12).

Tools for forming a composite part and associated methods

Disclosed herein is a tool for forming a composite part. The tool comprises a first layer, a second layer, spaced apart from the first layer, and a low-density core interposed between the first layer and the second layer. The low-density core has a density less than the first layer and the second layer and comprises a plurality of empty cells at least partially defined by the first layer and the second layer. The tool also comprises a heating source and one of: each one of the plurality of empty cells extends across a width or length of the first layer and the second layer; or adjacent ones of the plurality of empty cells are fluidically interconnected by a fluid port formed in the low-density core.

Charge heating method and systems for induction molding

A method and system for heating a material includes an induction coil, a susceptor providing a receptacle, where the receptacle is configured to receive the material, and at least one nozzle for ejecting a heated gas onto and/or into the material. During the method, the susceptor is heated by the induction coil, and thermal energy from the susceptor can be transferred to the material. In addition to being heated by heat from the susceptor, the material is also heated by the heated gas, thereby increasing a heating rate of the material to rapidly heat the material to a processing temperature. The system can include other components such as a gas source, at least one conduit that channels gas from the gas source to the at least one nozzle, and a heat source that heats the gas prior to ejecting the gas from the at least one nozzle.

METHOD AND DEVICE FOR MANUFACTURING A PIPE SHELL FROM AN INSULATING MATERIAL

The invention relates to a method and a device for manufacturing a pipe shell from an insulating material by means of which the cycle times can be further reduced while the quality of the pipe shell is simultaneously improved, by at least one web (29) of the insulating material which is provided with a binding agent being wound around a core (19) by means of at least two opposing belts (12, 13) which wrap around the core (19) partially. The method steps are characterized in that the at least one wound-up web (32) of insulating material is removed in a radial direction of the core (19) which is, however, not opposite to the direction in which the at least one web (29) of insulating material was fed by the one belt (12), especially by the wound-up web (32) being discharged through the same belt (12).