A Fresnel lens mold is disclosed, comprising stacked bendable strips. An optical structure is provided on one edge of each strip, which is the same as a lens structure on a corresponding endless strip of a Fresnel lens. A manufacturing method for the Fresnel lens mold comprises: designing a Fresnel lens according to an optical characteristic requirement, selecting bendable strips, processing, on one edge of each strip, an optical structure that is the same as a lens structure on a corresponding endless strip of the Fresnel lens, and according to the position of the endless strip of the Fresnel lens and the orientation of the lens structure on the endless strip, stacking the strip on which the optical structure is processed, so as to obtain the Fresnel lens model. Further provided is a method for manufacturing a Fresnel lens by using the foregoing Fresnel lens mold.

A structural component serves as a container for a vehicle. The structural component comprises a trough-shaped container section, an edge region, and fastening elements that are provided in the edge region. The container section forms a compartment and defines a bottom region and two or more wall regions, which are at least sectionally inclined with respect to the bottom region. The two or more wall regions are arranged between the bottom region and the edge region. The fastening elements are arranged and distributed around the container section. The container section and the edge region are formed of an injection moldable fiber reinforced thermoplastic material. The structural component at least sectionally has a porous internal structure that is formed by foaming the thermoplastic material.

A zero-Poisson-ratio honeycomb structure and an interlocking assembly manufacturing method thereof are provided. The honeycomb structure is formed by combining a four-pointed star shaped structure and horizontal and vertical honeycomb wall arrays at star corners. The zero-Poisson-ratio honeycomb structure not only has the zero-Poisson-ratio characteristic, but also can achieve respective design of in-plane and out-of-plane mechanical properties. Meanwhile, due to the existence of the horizontal honeycomb walls and the vertical honeycomb walls, the connection of multiple honeycomb walls at angular points in the honeycomb structure is avoided. Moreover, a novel manufacturing mode is provided for the honeycomb structure in addition to prepare the honeycomb structure by utilizing a 3D printing process. The honeycomb structure can be manufactured by combining an interlocking assembly process with resin matrix composites. The performance of the honeycomb structure is further improved at the material level.

A mould for injection moulding is provided which has a mould body having a plurality of boundary surfaces, the plurality of boundary surfaces having at least one moulding surface configured to delimit a mould cavity. The mould body is made by additive manufacturing. The mould body has a functional domain portion on which the plurality of boundary surfaces and the moulding surface are formed, the functional domain portion being composed of a solid, continuous material structure covering a fraction of the mould body, and an application domain portion which is the complement of the functional domain portion in the mould body, the application domain portion being composed of a three-dimensional material lattice structure having an ordered repetition of unit cells including a periodic minimal surface. The at least one geometrical parameter of the periodic minimal surface is tuned locally to form unit cells with different densities of material.

An implant shredder includes a base and a cutting member. The base includes a first chamber and a second chamber intercommunicating with the first chamber. The first chamber includes an inlet. The second chamber includes an outlet. The cutting member is received in the second chamber. The cutting member is driven by a driving member to rotate. The cutting member includes a plurality of cutting edges located on a circumference of a same radius. The plurality of cutting edges is rotatably disposed adjacent to a location intercommunicating with the first chamber. An implant forming method includes creating data of an outline of an implant; producing a shaping mold based on the data; and cutting a to-be-processed object with the implant shredder, then mixing the to-be-proceed object with a biological tissue glue to obtain a raw material, and filling the raw material into the shaping mold to form the implant.

The disclosure provides for a process for manufacturing a tread molding element configured to mold at least a portion of a tire tread, the process comprising the following successive steps of providing a first tread molding element that can be a 3D-printed element made of a plastic composition A; forming a reverse mold of the first tread molding element, wherein the reverse mold is made of a plastic composition B comprising one or more elastomers; heating the reverse mold to a temperature above 50° C. when the first tread molding element is a 3D-printed element made of a plastic composition A; and casting a second tread molding element from the reverse mold to obtain a second tread molding element; wherein the second tread molding element is made from a plastic composition C comprising one or more thermosetting resins.

In a method for producing an implant from a biocompatible silicone, a 3D mathematical model of an implant to be produced is used to create a 3D model of a casting mold for the implant as a negative. The casting mold is produced from a polymeric material through an additive manufacturing process and coated through vapor deposition of a coating material from the parylene family at least in a region that comes into contact with the biocompatible silicone to be cast. A platinum-catalyzed 2-component thermosetting silicone as the biocompatible silicone for the implant is introduced into a mold cavity of the coated casting mold, with a residence time of the implant in a patient's body of more than 29 days. The casting mold is heated to vulcanize the biocompatible silicone, and after cooling down the vulcanized implant is demolded from the casting mold.

Embodiments relate to an aligner breakage solution that tests probability of aligner breakage at weak points. A method includes gathering a digital model representing an aligner for a dental arch of a patient, receiving material property information for a material to be used to manufacture the aligner, and analyzing one or more regions of the aligner. Analyzing a region of the aligner comprises simulating application of a load around the region, determining at least one of a stress, a strain or a strain energy density at the region, evaluating a strength of the aligner at the region, and determining whether the region satisfies a damage criterion based on the strength of the aligner at the region.

Manufacturing a pre-molded stack of one or more lenses to be installable on a curved substrate such as a vehicle windshield includes placing a moldable stack of one or more lenses and adhesive layer(s) on a mold, applying heat and pressure to the moldable stack to produce a pre-molded stack of one or more lenses from the moldable stack, and removing the pre-molded stack from the mold. The pre-molded stack may have a compound curvature, which may match a curvature of the curved substrate. The mold may be formed using three-dimensional shape data derived from the curved substrate, such as by optically scanning the curved substrate.

A method of designing a package configured to securely accommodate one of two or more differently shaped objects. The method comprises: establishing a predetermined orientation for each of the two or more differently shaped objects relative to common axes; identifying dimensionally common points of the two or more differently shaped objects; and developing a design for a package configured to constrain the two or more differently shaped objects at the identified dimensionally common points.