B29C33/565

PROCESSING APPARATUS FOR COMPOSITE MATERIAL AND PROCESSING METHOD FOR COMPOSITE MATERIAL
20230056597 · 2023-02-23 ·

An object of the disclosure is to improve the quality of a molded component after processed. A processing apparatus 10 is the processing apparatus 10 for a composite material 1 in which fibers and a thermoplastic resin are compounded. The processing apparatus 10 includes: a pair of pallets 20 configured to clamp the composite material 1; a heating die 30 configured to press and heat the composite material 1 via the pair of pallets 20; a cooling die 40 configured to press and cool the composite material 1 via the pair of pallets 20; a temperature adjustment unit configured to adjust a temperature of the cooling die 40; and a conveyance device 50 configured to convey the pair of pallets 20 clamping the composite material 1 from the heating die 30 to the cooling die 40.

Male component and respective mould unit for producing a vehicle saddle
11613050 · 2023-03-28 · ·

The present invention relates to a male component or punch for a mould unit for producing a vehicle saddle.

THERMOPLASTIC FORMING TOOLS, ASSEMBLAGES THEREOF, AND METHODS OF MAKING AND METHODS OF USE THEREOF

Thermoplastic forming tools and assemblages are provided for forming thermoplastic components. In particular, thermoplastic forming tools and assemblages are provided for forming thermoplastic components having precision micro-scale features and reproducible macro-scale dimensions. The thermoplastic forming assemblages can include at least a bottom tool and a top tool having a rigid tool body and an elastomer layer conformally coating at least a portion of both rigid tool bodies. The bottom and top tool can be so dimensioned that, when in the closed position, they define a cavity forming the thermoplastic component. The rigid tool bodies provide the reproducible macro-scale dimensions in the thermoplastic component, while the elastomer layers form and release the precision micro-scale features in the thermoplastic component when formed. Tool-forming structures are also provided for making thermoplastic forming tools and assemblages, as well as methods of making the thermoplastic forming tools, and methods of use for forming thermoplastic components.

Method for producing a negative skin, and tool
11370149 · 2022-06-28 · ·

The present invention relates to a method for producing a negative skin and a tool. Such a tool can be used, for example, in the automotive industry.

Method And Apparatus For Making A Polymeric Aircraft Window Panel

A mold for casting a polymeric aircraft window panel includes a first mold half having a first mold surface, and a second mold half having a second mold surface. The first mold surface and/or the second mold surface have a shape conforming to a final shape for the major surfaces of the aircraft window panel. The first mold half and/or the second mold half can be formed of rolled, hydroformed, or stamped metal.

TECHNIQUES FOR CASTING FROM ADDITIVELY FABRICATED MOLDS AND RELATED SYSTEMS AND METHODS
20210339432 · 2021-11-04 · ·

According to some aspects, a method is provided of casting an object from a mold, the method comprising obtaining a mold comprising a hollow shell of rigid material, the material comprising a thermoset polymer having a plurality of pores formed therein, providing a metal and/or ceramic slurry into an interior of the mold, exposing at least part of the mold to a low pressure environment so that a net flow of gas is produced from the interior of the mold into the low pressure environment. According to some aspects, a method of forming a porous mold is provided. According to some aspects, a photocurable liquid composition is provided, comprising a liquid photopolymer resin, particles of a solid material, in an amount between 30% and 60% by volume of the composition, and a water-soluble liquid.

Techniques for casting from additively fabricated molds and related systems and methods
11745392 · 2023-09-05 · ·

According to some aspects, a method is provided of casting an object from a mold, the method comprising obtaining a mold comprising a hollow shell of rigid material, the material comprising a thermoset polymer having a plurality of pores formed therein, providing a metal and/or ceramic slurry into an interior of the mold, exposing at least part of the mold to a low pressure environment so that a net flow of gas is produced from the interior of the mold into the low pressure environment. According to some aspects, a method of forming a porous mold is provided. According to some aspects, a photocurable liquid composition is provided, comprising a liquid photopolymer resin, particles of a solid material, in an amount between 30% and 60% by volume of the composition, and a water-soluble liquid.

CASTING MOULD

A casting mould comprising: an inorganic or refractory mould, wherein the mould is configured to receive feedstock; wherein the feedstock is configured to be heated in situ. A reusable mould, reusable susceptor, and/or release agent may be incorporated. Method of manufacturing a mould, and casting a part employing 5 in situ heating, are also provided.

HYBRID MANDREL FOR USE IN TOOLING METHODS AND THE MANUFACTURE OF THRUST REVERSER CASCADES AND STRUCTURES SUSCEPTIBLE TO TRAPPED TOOLING

A hybrid mandrel for forming a composite part may comprise a core and a sleeve located around the core. The core may include a rigid material. The sleeve may comprise an elastomeric material. The part may be formed by locating the hybrid mandrel in an injection mold, depositing a molten resin around the hybrid mandrel, curing the molten resin; and removing the hybrid mandrel.

Method and apparatus for making a polymeric aircraft window panel

A mold for casting a polymeric aircraft window panel includes a first mold half (12) having a first mold surface (24), and a second mold half (14) having a second mold surface (50). The first mold surface (24) and/or the second mold surface (50) have a shape conforming to a final shape for the major surfaces of the aircraft window panel. The first mold half (12) and/or the second mold half (14) can be formed of rolled, hydroformed, or stamped metal.