B29C43/006

METHODS OF MAKING POROUS DEVICES FROM MONODISPERSE POPULATIONS OF POLYARYLKETONE OR POLYARYLTHIOETHERKETONE PARTICLES

The invention provides methods for making porous devices from substantially monodisperse populations of substantially spherical particles of polyarylketone polymers or of thio-analogues of such polymers, of selected sizes. The porous devices allow greater control of porosity than previously available porous devices. In some embodiments, the porous devices are frits, filters, membranes or monoliths.

METHOD, TOOL AND SYSTEM FOR PRODUCING A PRODUCT FROM A FIBER MATERIAL

A fiber material is filled into a cavity of a tool to produce a product from the fiber material. The tool comprises a mold which defines the cavity therein and a holder which supports the mold. The holder is displaced to move the mold to at least one thermal treatment station The fiber material is thermally treated in the mold at the at least one thermal treatment station.

Article of footwear having a plate
11707887 · 2023-07-25 · ·

A method of manufacturing a component for a sole structure of an article of footwear includes providing a printer having a platform, a first head that receives a first feed, and a second head that receives a second feed. The method further includes printing a base layer on the platform, with the base layer comprising a substrate material and defining a longitudinal axis. Additionally, the method includes printing a first fiber layer continuously on the base layer, with the first fiber layer defining a first fiber orientation that is disposed at a first angle relative to the longitudinal axis, and printing a second fiber layer continuously on the first fiber layer, the second fiber layer defining a second fiber orientation that is disposed at a second angle relative to the longitudinal axis. The first angle is different from the second angle.

POLYIMIDE RESIN MOLDED BODY AND PRODUCTION METHOD FOR SAME

An addition reaction type polyimide resin molded body having a thickness of 5 mm or more, with a number of defects having a size of 0.5 mm or more present on the entire surface of the molded body being 1 per 100 cm.sup.2 or less. The addition reaction type polyimide resin molded body is formed by: holding a prepolymer of an addition reaction type polyimide resin at a temperature equal to or higher than a viscosity increase starting temperature of the addition reaction type polyimide resin and increasing a melt viscosity at a temperature lower by 10° C. than the viscosity increase starting temperature to 70 to 900 kPa.Math.s; grinding and mixing the addition reaction type polyimide resin to form a molding precursor; and shaping the molding precursor at a temperature equal to or higher than a heat-curing temperature of the addition reaction type polyimide resin.

LIQUID CRYSTAL POLYMER FILM AND METHOD OF PRODUCING THE LIQUID CRYSTAL POLYMER FILM
20230002548 · 2023-01-05 ·

A liquid crystal polymer film that includes a liquid crystal polymer having an endothermic peak temperature that exceeds 330° C., the endothermic peak temperature being a temperature resulting from when the liquid crystal polymer is heated to 400° C. in an inert atmosphere, then cooled to room temperature at a temperature decreasing rate of 40° C./min or more, and measured using a differential scanning calorimeter while being heated again at a temperature increasing rate of 40° C./min.

ARTICLE OF FOOTWEAR HAVING A PLATE
20230226759 · 2023-07-20 ·

A method of manufacturing a component for a sole structure of an article of footwear includes providing a printer having a platform, a first head that receives a first feed, and a second head that receives a second feed. The method further includes printing a base layer on the platform, with the base layer comprising a substrate material and defining a longitudinal axis. Additionally, the method includes printing a first fiber layer continuously on the base layer, with the first fiber layer defining a first fiber orientation that is disposed at a first angle relative to the longitudinal axis, and printing a second fiber layer continuously on the first fiber layer, the second fiber layer defining a second fiber orientation that is disposed at a second angle relative to the longitudinal axis. The first angle is different from the second angle.

Method for producing a part from a particulate natural material and part obtained by such a method

A method for producing a part in the form of a solid block from a natural material in particulate form containing scleroproteins. A phase of heating the natural material, under compression at a pressure greater than or equal to 30 MPa, to a temperature greater than or equal to the denaturation temperature of the scleroproteins contained in the material. A phase of cooling the material thus obtained to a temperature less than 100° C., while maintaining the compression during at least a part of the cooling phase.

Method for manufacturing compact

A method for manufacturing a compact includes a mixing step of mixing a fiber and a powder of a binder to obtain a mixture; an accumulating step of accumulating the mixture to form a web; a humidifying step of adding water to the web; and a forming step of heating and pressurizing the water-added web to obtain a compact. The binder binds between fiber molecules by the addition of water. The powder has an average particle diameter (D50) of 20.0 μm or less.

Method for preparing a densified insulation material for use in appliance insulated structure
11691318 · 2023-07-04 · ·

A method for forming a vacuum insulated structure using a prepared core material includes preparing a powder insulation material defining a bulk density, pre-densifying the powder insulation material to form a pre-densified insulation base, crushing the pre-densified insulation base into granular core insulation to define a core density of the granular core insulation, disposing the granular core insulation having the core density into an insulating cavity defined within an insulating structure and expressing gas from the interior cavity of the insulating structure to further densify the granular core insulation to define a target density. The granular core insulation defines the target density disposed within the insulating structure defines the vacuum insulation structure, wherein the target density defines a density in the range of from approximately 80 grams per liter to approximately 350 grams per liter.

METHOD FOR MANUFACTURING POROUS MIDSOLE, AND POROUS MIDSOLE USING SAME
20220410442 · 2022-12-29 ·

Provided is a method for manufacturing a porous midsole the method including: a cotton-beating step (S1) of forming a midsole base (10) having porous voids 16 by mixing low melting fibers (12) and high melting fibers (14); and a thermoforming step (S2) of bonding and fixing the high melting fibers into a compressed state by the melt adhesive strength of the low melting fibers (12) by compressively thermoforming the midsole base (10) at a melting point temperature of the low melting fibers (12).