Aspects of the present disclosure relate to methods and apparatuses for manufacturing absorbent articles, wherein discrete zones of protrusions may be formed on a substrate. In some configurations, the protrusions may be formed as hooks. When forming the discrete zones of protrusions, localized speed variances may be imparted to the advancing substrate to ensure the adequate time to form the protrusions is provided. As such, protrusions may be formed on portions of the substrate that have been temporarily stopped or slowed to relatively slow speeds. The substrates with zones of protrusions may then be incorporated into products, such as assembled absorbent articles, so as to place the protrusions in desired positions on the absorbent articles. As such, the methods and apparatuses herein allow for the use of hook forming techniques on substrates in article manufacturing processes that provide flexibility in such configurations without sacrificing desired manufacturing speeds.

A molding device including a molding strip formed of a first material and extending along a machine direction, having a width defined along a transverse direction perpendicular to the machine direction, and a thickness measured along a direction perpendicular to the machine direction and to the transverse direction, and an inner face and an outer face, the molding strip including a plurality of cavities, characterized in that part of the cavities are at least partially obturated by a plugging material, so as to define molding cavities for forming retaining elements and/or preforms of retaining elements, and non-functional cavities.

An apparatus for producing a rubber caterpillar track with tensile members has a cylindrical internal shape for forming the inside contour of the rubber caterpillar track, wherein the internal shape has a cylindrical dome which, in the circumferential direction (U) on its radial outer side, has a plurality of recesses for accommodating unvulcanized shaped elements for internal teeth, and has a cylindrical external shape for forming the outside contour of the rubber caterpillar track, wherein the external shape has a plurality of external shape segments in the circumferential direction (U). The external shape segments each have a recess on their radial inner side for accommodating an unvulcanized shaped element for external teeth. The invention further relates to a method for producing a rubber caterpillar track with tensile members.

An apparatus for producing a rubber caterpillar track with tensile members has a cylindrical internal shape for forming the inside contour of the rubber caterpillar track, wherein the internal shape has a cylindrical dome which, in the circumferential direction (U) on its radial outer side, has a plurality of recesses for accommodating unvulcanized shaped elements for internal teeth, and has a cylindrical external shape for forming the outside contour of the rubber caterpillar track, wherein the external shape has a plurality of external shape segments in the circumferential direction (U). The external shape segments each have a recess on their radial inner side for accommodating an unvulcanized shaped element for external teeth. The invention further relates to a method for producing a rubber caterpillar track with tensile members.

An extruding unit, a forming roll unit and a thick portion forming mechanism are provided. The extruding unit has an ejecting slit which ejects sheet-shaped molten resin. The ejecting slit includes a standard gap portion and an enlarged gap portion. The standard gap portion is formed as a gap having a constant size. The enlarged gap portion is formed as a gap larger than the standard gap portion in a position corresponding to a thick portion. The thick portion forming mechanism forms one or several thick portions which are thicker than other portion, in the sheet-shaped molten resin continuously in the extrusion direction.

An extruding unit, a forming roll unit and a thick portion forming mechanism are provided. The extruding unit has an ejecting slit which ejects sheet-shaped molten resin. The ejecting slit includes a standard gap portion and an enlarged gap portion. The standard gap portion is formed as a gap having a constant size. The enlarged gap portion is formed as a gap larger than the standard gap portion in a position corresponding to a thick portion. The thick portion forming mechanism forms one or several thick portions which are thicker than other portion, in the sheet-shaped molten resin continuously in the extrusion direction.

Provided is a molded surface fastener capable of stably having high engaging strength with respect to a loop member. The molded surface fastener of the present invention includes a base portion and a plurality of engaging elements provided with a stem portion and an engaging portion, and is formed of synthetic resin containing lubricant at 0.15 wt % or more and 1.00 wt % or less. A top end surface of the engaging element is formed to be flat, and the engaging portion has a hanging portion which hangs down obliquely downward toward the base portion.

Aspects disclosed herein relate to forming on a substrate fastener elements suitable for use in touch fastener by employing vibration forming methods. The processes described provide for a greater flexibility in manufacturing than prior methods and overcome certain limitations in prior forming techniques. Further, the product made can embody a variety of different configurations suitable for a given application. Employing vibration forming methods, such as ultrasonic forming methods, allows for the use of a wider variety of substrate material than materials used with convention methods of touch fastener formation.

Aspects disclosed herein relate to forming on a substrate fastener elements suitable for use in touch fastener by employing vibration forming methods. The processes described provide for a greater flexibility in manufacturing than prior methods and overcome certain limitations in prior forming techniques. Further, the product made can embody a variety of different configurations suitable for a given application. Employing vibration forming methods, such as ultrasonic forming methods, allows for the use of a wider variety of substrate material than materials used with convention methods of touch fastener formation.

The application relates to a nonwoven composite containing a plurality of solid regions and a plurality of porous regions. The solid and porous regions form a repeating pattern on the surface of the composite. The solid regions contain a solid region nonwoven layer, an optional solid region polymer-fiber infused layer, and a solid region cap layer. The solid region nonwoven layer contains a plurality of first staple fibers and less than about 5% by volume of a first polymer. The solid region cap layer contains the first polymer and less than about 5% by volume of the first staple fibers. The porous regions contain a porous region nonwoven layer and a porous region polymer-fiber infused layer. The porous region nonwoven layer contains a plurality of the first staple fibers and less than about 5% by volume of a first polymer. The porous region polymer-fiber infused layer contains a plurality of pores.