The present invention provides for a mould set for fabrication of an EPS pallet, a process for making the mould set for fabrication of the EPS pallet, and a process for fabricating the EPS pallet using the mould set. The mould set includes a modular platform mould and a leg mould configured to fabricate a platform section and plurality of leg support sections of the EPS pallet, respectively. The modular platform mould includes a modularity unit which enables alternation of dimension of hollow space which is configured to receive feed of polystyrene beads and thereby enabling moulding of the platform section of varying dimensions from a single mould. The one or more leg support sections are affixed to bottom side of the platform section at predefined locations, based on weight bearing capacity and position of lifting, to form the EPS pallet. The easy customization into various sizes as per requirement using a single mould structure reduces requirement of hoarding various moulds for different dimensions of EPS pallet, thereby significantly reducing the cost of moulding operations.

The present invention provides for a mould set for fabrication of an EPS pallet, a process for making the mould set for fabrication of the EPS pallet, and a process for fabricating the EPS pallet using the mould set. The mould set includes a modular platform mould and a leg mould configured to fabricate a platform section and plurality of leg support sections of the EPS pallet, respectively. The modular platform mould includes a modularity unit which enables alternation of dimension of hollow space which is configured to receive feed of polystyrene beads and thereby enabling moulding of the platform section of varying dimensions from a single mould. The one or more leg support sections are affixed to bottom side of the platform section at predefined locations, based on weight bearing capacity and position of lifting, to form the EPS pallet. The easy customization into various sizes as per requirement using a single mould structure reduces requirement of hoarding various moulds for different dimensions of EPS pallet, thereby significantly reducing the cost of moulding operations.

The invention provides a thermoplastic resin composition, a molded article, and production methods therefor. The thermoplastic resin composition can sufficiently exhibit a cellulose addition effect and impart excellent mechanical strength to the molded article, particularly a foam molded article. More specifically, the invention provides a resin composition and a foam molded article thereof. The resin composition contains: a cellulose fiber (A); an amorphous resin (B) having a glass transition temperature of 160° C. or lower; a crystalline resin (C) having a melting point (melting peak temperature) of 80° C. to 150° C. and a melting start temperature lower than the melting point by 30° C. or more; and a thermoplastic resin (D) having a melting point or a glass transition temperature higher than the melting point of the crystalline resin (C) by 5° C. or more.

The invention provides a thermoplastic resin composition, a molded article, and production methods therefor. The thermoplastic resin composition can sufficiently exhibit a cellulose addition effect and impart excellent mechanical strength to the molded article, particularly a foam molded article. More specifically, the invention provides a resin composition and a foam molded article thereof. The resin composition contains: a cellulose fiber (A); an amorphous resin (B) having a glass transition temperature of 160° C. or lower; a crystalline resin (C) having a melting point (melting peak temperature) of 80° C. to 150° C. and a melting start temperature lower than the melting point by 30° C. or more; and a thermoplastic resin (D) having a melting point or a glass transition temperature higher than the melting point of the crystalline resin (C) by 5° C. or more.

The present disclosure is directed to a physically crosslinked, closed cell continuous multilayer foam structure comprising at least one foam polypropylene/polyethylene layer with a KEE cap layer. The multilayer foam structure can be obtained by coextruding a multilayer structure comprising at least one foam layer composition layer with at least one cap layer composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.

The present disclosure is directed to a physically crosslinked, closed cell continuous multilayer foam structure comprising at least one foam polypropylene/polyethylene layer with a KEE cap layer. The multilayer foam structure can be obtained by coextruding a multilayer structure comprising at least one foam layer composition layer with at least one cap layer composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.

A seal carving apparatus includes a thermal head having a plurality of heat generating elements disposed in lines, and thermal drive control means that performs a control process of selectively and thermally driving the individual heat generating elements while moving the thermal head and a porous material in relative to each other with the thermal head being in abutment with the porous material, thereby forming a seal face on the porous material. The thermal drive control means controls a pulse time width for thermally driving the individual heat generating elements of the thermal head under pulse width modulation control based on gradation image data having a gradation value, thereby forming a seal with a gradation on the porous material.

A seal carving apparatus includes a thermal head having a plurality of heat generating elements disposed in lines, and thermal drive control means that performs a control process of selectively and thermally driving the individual heat generating elements while moving the thermal head and a porous material in relative to each other with the thermal head being in abutment with the porous material, thereby forming a seal face on the porous material. The thermal drive control means controls a pulse time width for thermally driving the individual heat generating elements of the thermal head under pulse width modulation control based on gradation image data having a gradation value, thereby forming a seal with a gradation on the porous material.

Described herein is a process for preparing a molded article including at least one structured surface, said process including applying a composition, preferably a foam material, into a mold having at least one structured inner surface and curing said composition to provide the molded structured article. The inner surfaces of the mold can be coated with a coating composition to obtain molded structured articles further including a flexible and durable coating layer. The present invention also relates to a structured molded article, preferably a shoe sole, which is obtained by the process.

Described herein is a process for preparing a molded article including at least one structured surface, said process including applying a composition, preferably a foam material, into a mold having at least one structured inner surface and curing said composition to provide the molded structured article. The inner surfaces of the mold can be coated with a coating composition to obtain molded structured articles further including a flexible and durable coating layer. The present invention also relates to a structured molded article, preferably a shoe sole, which is obtained by the process.