A composition for producing a sheet material with a cellular structure, the composition including the following components: (a) about 5 to about 25 weight % gelatine, (b) about 25 to 60 weight % filler material, (c) about 15 to about 40 weight % water, and (d) a cellular structure promoting agent.

In one embodiment, a method of forming an extruded board includes mixing a resin and a foaming agent, melting the mixed resin and foaming agent to form a uniformly colored extrudate, differentially expanding voids formed from the foaming agent within the uniformly colored extrudate by passing the uniformly colored extrudate through a breaker plate, forming a board with the differentially expanded voids and uniformly colored extrudate, and forming lightened portions on an outermost surface of the formed board.

A method of manufacturing a multi-hardness and multi-elasticity foam mattress in which a plurality of foam blocks are formed integrally with each other by use of a continuous foaming process the method comprising the steps of: arranging a plurality of nozzles above one end of a molding plate; installing a separation wall between two adjacent ones of the respective nozzles arranged at the molding plate; laminating a release paper on the top of the molding plate; spraying foaming solutions from the nozzles, respectively, wherein the release paper moves in a direction toward the other end of the molding plate corresponding to a moving speed of the foaming solution; and molding a foam body having a plurality of zones where a plurality of unit foam blocks have multi-hardnesses and multi-elasticities.

A method of manufacturing a multi-hardness and multi-elasticity foam mattress in which a plurality of foam blocks are formed integrally with each other by use of a continuous foaming process the method comprising the steps of: arranging a plurality of nozzles above one end of a molding plate; installing a separation wall between two adjacent ones of the respective nozzles arranged at the molding plate; laminating a release paper on the top of the molding plate; spraying foaming solutions from the nozzles, respectively, wherein the release paper moves in a direction toward the other end of the molding plate corresponding to a moving speed of the foaming solution; and molding a foam body having a plurality of zones where a plurality of unit foam blocks have multi-hardnesses and multi-elasticities.

A method for manufacturing a foamed profile including one or more longitudinal hollow chambers having a closed section, including (a) extruding a first polymer composition, in the presence of one or more first foaming agents, into a foamed base profile having a polygonal section, preferably a rectangular section, the first polymer composition including one or more (co)polyesters, (b) cooling the foamed base profile, (c) creating a trench along the length of the foamed base profile by removing material, preferably by means of milling, cutting, laser or thermofusion, the trench forming two parallel branches in the foamed base profile, each of the branches including an outer surface opposite the trench and an inner surface facing the trench, and (d) extruding, inside the trench, a second polymer composition which may or may not be identical to the first polymer composition, preferably in the presence of one or more second foaming agents, into a spacer at at least one location between the two inner surfaces of the two branches of the trench, so as to form at least one closed hollow chamber inside the trench. The disclosure also related to foamed profiles including one or more longitudinal hollow chambers having a closed section, in particular insulators for reducing the thermal bridge effect between two connected building elements.

A method for manufacturing a foamed profile including one or more longitudinal hollow chambers having a closed section, including (a) extruding a first polymer composition, in the presence of one or more first foaming agents, into a foamed base profile having a polygonal section, preferably a rectangular section, the first polymer composition including one or more (co)polyesters, (b) cooling the foamed base profile, (c) creating a trench along the length of the foamed base profile by removing material, preferably by means of milling, cutting, laser or thermofusion, the trench forming two parallel branches in the foamed base profile, each of the branches including an outer surface opposite the trench and an inner surface facing the trench, and (d) extruding, inside the trench, a second polymer composition which may or may not be identical to the first polymer composition, preferably in the presence of one or more second foaming agents, into a spacer at at least one location between the two inner surfaces of the two branches of the trench, so as to form at least one closed hollow chamber inside the trench. The disclosure also related to foamed profiles including one or more longitudinal hollow chambers having a closed section, in particular insulators for reducing the thermal bridge effect between two connected building elements.

The present invention is related to a foam fabric and method of making it.

The present invention is related to a foam fabric and method of making it.

Apparatus and methods directed to a panel for use on a trailer. The panel includes a panel member core with a length that can have a first segment of thermoplastic foam extending the length and a second segment of thermoplastic foam extending the length adjacent the first segment. The first segment can have a first density and the second segment can have a second density. The first density can be greater than the second density. A sheet can extend over the first and second segments and can be laminated to the panel member core. The panel member can be formed through extrusion.

Apparatus and methods directed to a panel for use on a trailer. The panel includes a panel member core with a length that can have a first segment of thermoplastic foam extending the length and a second segment of thermoplastic foam extending the length adjacent the first segment. The first segment can have a first density and the second segment can have a second density. The first density can be greater than the second density. A sheet can extend over the first and second segments and can be laminated to the panel member core. The panel member can be formed through extrusion.