B29C44/3453

Compressible adjunct with crossing spacer fibers

A staple cartridge assembly for use with a surgical stapling instrument includes a staple cartridge including a plurality of staples and a cartridge deck. The staple cartridge assembly also includes a compressible adjunct positionable against the cartridge deck, wherein the staples are deployable into tissue captured against the compressible adjunct, and wherein the compressible adjunct comprises a first biocompatible layer comprising a first portion, a second biocompatible layer comprising a second portion, and crossed spacer fibers extending between the first portion and the second portion.

Blowing agent introduction into hopper of polymer foam processing

Methods and systems that include introducing blowing agent into a hopper of a polymeric foam system.

METHODS FOR FORMING FOAMED BEADS INCLUDING A NANOSTRUCTURED FLUOROPOLYMER

A method for forming foamed beads includes: saturating pellets with a blowing agent to form saturated pellets; and depressurizing the saturated pellets in a pressure vessel to form the foamed beads. The pellets include: a matrix polymer component, and from 0.01 wt% to 2 wt%, based on the weight of the pellets, of a nanostructured fluoropolymer, a nanostructured fluoropolymer encapsulated by an encapsulating polymer, or a combination thereof.

Foaming and dyeing integrated production line for polymer material product, and method thereof

The present invention discloses a foaming and dyeing integrated production line for a polymer material product, and a method thereof. The production line comprises a foaming and dyeing kettle, a pressure control module, a dye separation module, a fluid liquefaction and storage module, a fluid pressurization delivery module, a fluid heating module and a dyeing circulation module. The production line integrates the functions of one-step foaming and supercritical fluid dyeing of polymer material, thereby being simple in structure, comprehensive in function, convenient to operate, high in production efficiency, good in product quality and low in cost; besides, the production line can carry out both dyeing and foaming operations, only foaming operation or only dyeing operation on polymer material.

Method of foaming an injection molded precursor
11491688 · 2022-11-08 · ·

A method of making a foamed article comprises (a) injection molding a molten thermoplastic elastomer to form an precursor; (b) crosslinking the thermoplastic elastomer; (c) heating the thermoplastic elastomer to a first temperature to soften the thermoplastic elastomer; (d) infusing the thermoplastic elastomer with at least one inert gas at a first pressure that is sufficient to cause the at least one inert gas to permeate into the softened thermoplastic elastomer; and (e) while the article is softened, reducing the pressure to a second pressure below the first pressure to at least partially foam the precursor into a foamed article, wherein the foamed article is substantially the same shape as the precursor.

FOAMED ARTICLES AND METHODS OF MAKING THE SAME

Foamed articles including a foamed thermoplastic elastomeric material, methods of making the articles, and methods for manufacturing articles of footwear, apparel, and athletic equipment incorporating the articles are provided. One exemplary method for making a foamed article comprises placing an article comprising a foamable fibrous element and carbon dioxide in a vessel, the foamable fibrous element comprising a plurality of filaments, fibers, and/or yarns, wherein each member of the plurality comprises a foamable material; maintaining the vessel at a first pressure and first temperature at which the carbon dioxide is a liquid and carbon dioxide is soluble in the foamable material; optionally exposing the infused article to a second temperature and second pressure; and subjecting the article to a third pressure and third temperature at which the infused carbon dioxide phase transitions to a gas, thereby expanding the foamable material into a foamed material and forming the foamed article.

FOAMED ARTICLES AND METHODS OF MAKING THE SAME

Foamed articles including a foamed thermoplastic elastomeric material, methods of making the articles, and methods for manufacturing articles of footwear, apparel, and athletic equipment incorporating the articles are provided. One exemplary method for making a foamed article comprises placing an article comprising a foamable material and carbon dioxide in a vessel, the foamable material; maintaining the vessel at a first pressure and first temperature at which the carbon dioxide is a liquid and carbon dioxide is soluble in the foamable material; optionally exposing the infused article to a second temperature and second pressure; and subjecting the article to a third pressure and third temperature at which the infused carbon dioxide phase transitions to a gas, thereby expanding the foamable material into a foamed material and forming the foamed article.

FLOORING UNDERLAYMENT MATERIAL, AND RELATED METHODS AND SYSTEMS
20230083603 · 2023-03-16 ·

A material for making an underlayment of a floor includes a thermoplastic polymer that has a thickness and a microstructure. The microstructure includes a plurality of closed cells, each cell containing a void and each cell having a maximum dimension extending across the void within the cell that is less than or equal to 200 micrometers long. The microstructure also includes a density that is greater than or equal to 0.18 grams per cubic centimeter.