A method for manufacturing a hearing device is disclosed. The hearing device comprises a speaker, a first chamber, and a sound channel arranged between the first chamber and the surroundings of the hearing device or a second chamber. An element of a thermoplastic material being in a solid state is arranged in the sound channel. A laser light is applied to the element to thereby activate the element to change from the solid state to a liquid state. The element then changes from the solid state to the liquid state filling out a cross-section of the sound channel and thereby sealing the sound channel. Finally, cooling of the element is allowed leading to a change of the element from the liquid state to solid state while filling out the cross-section of the sound channel.

A system for treatment of a multi-layered cushioning product includes at least one web layer and at least one expandable layer including a water-based heat-expandable adhesive (WBHEA), comprising: (a) at least one radiator module for irradiating the multi-layered cushioning product including at least one emitter, such as a filament, panel or the like, emitting infrared radiation at an operative temperature of at least 600° C. and at most 3000° C. wherein the at least one radiator module having a power output density of at least 10 kW/m2 and/or at most 300 kW/m2 and (b) a conveyor for moving the, cushioning product relative to the at least one radiator module.

Processes for making a molded flexible foam. The processes include: (a) depositing a foam-forming reaction mixture onto a surface of a mold cavity, and (b) allowing the foam-forming reaction mixture to react in the mold cavity. The foam-forming reaction mixture comprises: (1) a polyisocyanate present in an amount of less than 45% by weight, based on the total weight of the foam-forming reaction mixture; (2) an isocyanate-reactive composition comprising at least 50% by weight, based on the total weight of polyol in the isocyanate-reactive composition, of a polyether polyol having a functionality of greater than 2, an oxyethylene content of 0 to 50% by weight, based on the total weight of the polyether polyol, more than 50 mol % of primary OH groups, and an OH number of 8 to 112 mg KOH/g; (3) a blowing agent comprising water present in an amount of at least 0.5% by weight, based on the total weight of the foam-forming reaction mixture; and (4) a tin-free metallic catalyst composition comprising a bismuth-based catalyst and a zinc-based catalyst.

Provided are a space filling material and a space filling structure capable of filling a predetermined space for various purposes, and method for using those. A space filling material (11) includes reinforcing fibers as an expansion material and a resin. The reinforcing fibers form a plurality of intersections and are bonded with the resin at at least one of the intersections. Heating of the space filling material causes an expansion stress in at least a thickness direction (X) such that the space filling material fills a predetermined space (13). For example, the space filling material may contain the resin at a volume ratio of 15 to 95 vol % based on a total volume of the reinforcing fibers and the resin.

Processes for making a molded flexible foam. The processes include: (a) depositing a foam-forming reaction mixture onto a surface of a mold cavity, and (b) allowing the foam-forming reaction mixture to react in the mold cavity. The foam-forming reaction mixture comprises: (1) a polyisocyanate present in an amount of less than 45% by weight, based on the total weight of the foam-forming reaction mixture; (2) an isocyanate-reactive composition comprising at least 50% by weight, based on the total weight of polyol in the isocyanate-reactive composition, of a polyether polyol having a functionality of greater than 2, an oxyethylene content of 0 to 50% by weight, based on the total weight of the polyether polyol, more than 50 mol % of primary OH groups, and an OH number of 8 to 112 mg KOH/g; (3) a blowing agent comprising water present in an amount of at least 0.5% by weight, based on the total weight of the foam-forming reaction mixture; and (4) a tin-free metallic catalyst composition comprising a bismuth-based catalyst and a zinc-based catalyst.

A method for producing a foam component includes providing a particulate starting material in a mold, softening the starting material, inducing a pressure change within the mold to cause foaming in at least a portion of the softened starting material without the use of a blowing agent, and solidifying the foamed starting material.

A molding thermal expansion structure includes a thermoplastic material and a thermal expansion material, wherein the thermoplastic material is 50 wt % to 90 wt % based on a weight of the molding thermal expansion structure; the thermal expansion material is 50 wt % to 10 wt % based on a weight of the molding thermal expansion structure; wherein, the thermal expansion material is expanded from a foaming original material through a pre-foaming process; the thermoplastic material and the thermal expansion material are mixed to form a mixed material; the mixed material is thermally expanded to form a thermal expansion structure in a molding apparatus. The molding thermal expansion structure provided in the present invention could satisfy various needs of light-weighted products. A molding method of the thermal expansion structure is also provided herein.

Aspects hereof provide methods for molding a single-phase solution comprised of a polymer composition and a gas. The polymer composition and the gas are maintained under pressure during the molding operation to prevent a cellular structure from being formed by the dissolved gas in the polymer composition coming out of solution. The mold cavity in which the single-phase solution is introduced for molding purposes is pressurized to a mold pressure that is sufficient to maintain the single-phase solution as a single-phase solution as the mold cavity is filled. Subsequent to filling the mold cavity with the single-phase solution under pressure, the resulting article may be exposed to a reduction in pressure causing the entrapped gas to form a cellular structure.

A method for manufacturing a hearing device is disclosed. The hearing device comprises a speaker, a first chamber, and a sound channel arranged between the first chamber and the surroundings of the hearing device or a second chamber. An element of a thermoplastic material being in a solid state is arranged in the sound channel. A laser light is applied to the element to thereby activate the element to change from the solid state to a liquid state. The element then changes from the solid state to the liquid state filling out a cross-section of the sound channel and thereby sealing the sound channel. Finally, cooling of the element is allowed leading to a change of the element from the liquid state to solid state while filling out the cross-section of the sound channel.

Aspects hereof provide methods for molding a single-phase solution comprised of a polymer composition and a gas. The polymer composition and the gas are maintained under pressure during the molding operation to prevent a cellular structure from being formed by the dissolved gas in the polymer composition coming out of solution. The mold cavity in which the single-phase solution is introduced for molding purposes is pressurized to a mold pressure that is sufficient to maintain the single-phase solution as a single-phase solution as the mold cavity is filled. Subsequent to filling the mold cavity with the single-phase solution under pressure, the resulting article may solidify entrapping the compressed gas, or the article may be exposed to a reduction in pressure causing the entrapped gas to form a cellular structure.