A manufacturing line for manufacturing a multilayer foam panel member including: (a) a storage of the components for a foam-forming fluid reactive mixture; (b) a dosing system for flowing the components of the foam-forming fluid reactive mixture to a chamber for mixing the components of the foam-forming fluid reactive mixture to form foam-forming fluid reactive mixture; (c) a flexible fluid dispensing device for receiving the foam-forming fluid reactive mixture; (d) a means for flowing the foam-forming fluid through the flexible fluid dispensing device to dispense the foam-forming fluid; (e) a moving first bottom sheet substrate for receiving the foam-forming fluid dispensed from the flexible dispensing device; (f) a means for allowing the foam-forming fluid to react, as the fluid travels on the moving bottom sheet substrate, wherein a foam material forms inbetween the moving first bottom sheet substrate and a second top sheet substrate to form a panel structure; (g) a panel structure comprising the foam material disposed inbetween the top metal sheet and the bottom metal sheet; (h) a means for curing the foam material to form an integral part of the top and bottom sheet substrates and to form a cured panel structure; and (i) a cutting means for cutting the panel structure into predetermined discrete panel member sections; and a process for manufacturing a multilayer foam panel member using the above manufacturing process.

Expandable components for aerial vehicles may include an outer structure formed of carbon fiber, an adhesive bladder disposed within the outer structure, and expanding foam materials inserted into the adhesive bladder. The expandable components may be configured to transform from a compressed configuration to an expanded configuration upon application of heat and/or pressure. For example, in the compressed configuration, the outer structure, adhesive bladder, and expanding foam materials may be folded, rolled, or compressed for storage or transport. In the expanded configuration, the expanding foam materials may expand and cure within the adhesive bladder, the adhesive bladder may expand, bond, and cure inside the outer structure, and the outer structure may expand and cure to a desired shape or size.

A method for the production of a vehicle body element is disclosed, wherein the vehicle body element is provided as a component composite comprised of at least one carrier profile part having a hollow structure, and a lightweight material, for example plastic. A liquid starting component of the lightweight construction material is introduced into the hollow structure of the carrier profile part and is then cured to forms the component composite.

A method for forming a molded fiber product includes forming a layer of foam including fibers, water, air and foaming chemical by a pair of molds. In addition, in the method, foam is fed between the molds, and the pair is closed and opened. Foam is fed via one of the molds while the pair is sealed from its sides.

A method of producing a composite material molded article includes enclosing a core fiber base material formed from unwoven fabric in a molding tool with the core fiber base material placed between a first reinforcing fiber base material and a second reinforcing fiber base material, injecting matrix resin into the first and second reinforcing fiber base materials in the molding tool, and injecting foamable resin into the core fiber base material in the molding tool.

In accordance with the present disclosure, there is provided a method for producing an interior trim part. The method includes introducing a planar heating element into a cavity of a mold tool. The planar heating element has a first planar side facing away from a visible side of the interior trim part and a second planar side opposite to the first planar side, the mold tool has a plurality of protrusions protruding into the cavity, and the first planar side is seated on at least a portion of the plurality of protrusions. The method further includes adding a foam material into the cavity to cover the planar heating element, such that a foam layer is formed on both the first and second planar sides.

Methods of and devices for manufacturing a multi-layered microfluidic filter are disclosed. In one embodiment, method of manufacturing a multi-layered filter comprises providing a first molding plate that includes a plurality of apertures and is coupled to a flow stream source, applying from the flow stream source a first flow stream to pass through the plurality of apertures of the first molding plate, forming a first membrane layer comprising a first set of pores using the first molding plate and the first flow stream, controlling the first flow stream to generate a second flow stream from the first set of pores of the first membrane layer, and forming a second membrane layer comprising a second set of pores using the second flow stream and the first membrane layer.

A method of producing a composite material molded article includes enclosing a core fiber base material formed from unwoven fabric in a molding tool with the core fiber base material placed between a first reinforcing fiber base material and a second reinforcing fiber base material, injecting matrix resin into the first and second reinforcing fiber base materials in the molding tool, and injecting foamable resin into the core fiber base material in the molding tool.