B29C45/1642

System and method for forming an oral care implement

A system or method of forming a handle portion of an oral care implement and a handle portion of an oral care implement formed thereby. The method may include providing a first mold that defines a first mold cavity having a shape that corresponds to the handle portion, injecting a first material into the first mold cavity via a first injection orifice with a first hot runner sub-system, and injecting a second material into the first mold cavity via a second injection orifice with a second hot runner sub-system. The second material is injected into the first material thereby forming the handle portion, with the second material forming a core component of the handle portion and the first material forming a shell component of the handle portion that surrounds the core component.

EXTRUDED MULTI-LAYER MOLDED RUNNING BOARD

A vehicle running board includes opposing vertical walls extending along a length of a tubular structure and including a carbon-fiber component. Opposing horizontal walls extend between the opposing vertical walls and include a glass component. The opposing vertical and opposing horizontal walls form the tubular structure having a generally rectilinear cross section. A polymer outer covering extends over the opposing vertical and opposing horizontal walls.

METHODS FOR CONTROLLING CO-INJECTION PLASTIC PRESSURE RATIO BETWEEN INDIVIDUAL FLOW FRONT LAYERS

A method and system for co-injection molding of two molten plastic materials that allows monitoring and utilization of injection pressure and optionally melt pressure and/or flow front pressure during an injection run. A controller alters the injection pressure so as to achieve and maintain optimal or desired ratios of injection pressure, and optionally melt pressure and/or flow front pressure, of the two molten plastic materials. This allows for more precise part manufacture, including reducing the thickness of a skin or shell layer compared to a core layer of a molded part.

ELEMENT OF A VEHICLE LUMINOUS DEVICE WITH AN ANGLED PORTION
20230003359 · 2023-01-05 · ·

The invention relates to an element of a vehicle luminous device, including an element made from a synthetic polymer material and includes an injection space which is formed by a primary space and a secondary space. The element further includes a material injection channel with at least two portions which extend in different directions. A first portion includes an injection location and a second portion is connected to the secondary space, and at least one angled portion with a variable angle connecting the at least two portions and including a protuberance.

METHOD OF IMPROVING SHOT REPEATABILITY IN MULTILAYER RECIPROCATING SCREW INJECTION MOLDING MACHINES
20230234270 · 2023-07-27 ·

In one aspect there is disclosed a method of improving shot repeatability in a multilayer reciprocating screw injection molding apparatus by preventing pressure communication or “cross-talk” between melt channels. In the first aspect an outlet nozzle valve is closed prior to closing a check valve within an injection unit of the multilayer reciprocating screw injection molding apparatus. In another aspect there is disclosed a method of improving shot repeatability in a reciprocating screw injection molding apparatus by recording a first position of a screw within the barrel of an injection unit of a reciprocating screw injection molding apparatus, the first position corresponding to a volume of melt within the barrel of the material injection unit. A second position of the screw is then calculated based on the first position, the second position corresponding to a transition position of the screw within the barrel of the injection unit of the reciprocating screw injection molding apparatus.

Co-injection molded multilayer structure and method for producing same
11565511 · 2023-01-31 · ·

There is provided a co-injection molded multilayer structure comprising a barrier layer and outer layers laminated to contact with the barrier layer on its both sides, wherein the barrier layer is made of a resin composition (X) comprising an ethylene-vinyl alcohol copolymer (A) and an alkali metal salt (B) of a higher fatty acid, having a melting point of 250° C. or lower; the ethylene-vinyl alcohol copolymer (A) has an ethylene unit content of 20 to 60 mol % and a saponification degree of 90% or more, and a content of the alkali metal salt (B) in the barrier layer is 50 to 1500 ppm in terms of metal atoms; and the outer layers are made of a resin composition (Y) comprising an unmodified high-density polyethylene (F) and a maleic anhydride-modified polyethylene (G), and a maleic anhydride modification rate relative to the whole resin composition (Y) is 0.005 to 0.1 wt %. This co-injection molded multilayer structure has excellent adhesiveness, so that its oxygen barrier performance can be maintained even after being subjected to an impact due to falling or the like.

CONTAINER AND METHOD OF MANUFACTURE

A method for manufacturing a container includes injecting a first material into a first mold to form a top portion of a preform. The first material and a second material are injected into the first mold to form a bottom portion of the preform. The preform is disposed in a second mold. The preform is blow molded into a finished container.

SYSTEM OF MANUFACTURING INJECTION MOLDED ARTICLE AND METAL MOLD

In an injection process, molten resin is successively injected from a first flow channel and a second flow channel connected with each other in order into a cavity of a metal mold. High-temperature resin existing in the first flow channel is injected in advance into the cavity as a part of a single shot of molten resin to later form a skin layer of a molded article. Other low temperature resin near a flowable limit existing in the second flow channel is subsequently injected into the cavity as another part of the single shot of molten resin to later form a core layer of the molded article. A low temperature resin remaining in the first flow channel when injection is completed is warmed to be a high-temperature resin before the next cycle, thereby allowing successive molding of molded articles.

HEATABLE PLASTICS COMPONENT AND METHOD FOR PRODUCING

A method for manufacturing a heatable plastic component for a motor vehicle, which includes: providing a planar heating film, which has a first surface and a second surface that faces away from and is opposite the first surface, including at least one heating wire and connecting elements; introducing the planar heating film into an injection mold; mounting a connector housing onto the connecting elements; and back-molding the first surface with a plastic for manufacturing a first partial element of the heatable plastic component in the injection mold. In order to provide an improved method for manufacturing a heatable plastic component, it is proposed that a back-molding of the second surface with a plastic for manufacturing a second partial element of the heatable plastic component in the injection mold takes place such that a composite is formed from the first partial element, the planar heating film and the second partial element.

METHOD FOR PRODUCING A COMPONENT FOR A WATER BEARING APPLIANCE AND COMPONENT OBTAINED WITH SUCH METHOD

A method for producing a component for a water bearing appliance. The method comprises the steps of: injecting from an injection point a not recycled first polymeric material into a cavity of a mould for a first time so that the not recycled first polymeric material reaches internal surfaces of the mould and injecting from the injection point, after said first time, a recycled second polymeric material into said mould.