In an injection molding method, using a heating cylinder having on the front end thereof a discharge nozzle, a single axis screw is rotatable inside the heating cylinder, a fiber-supplying device fills reinforcing fiber into the heating cylinder, and injection molding is performed while supplying the reinforcing fiber and the resin starting material separately and supplying the reinforcing fiber on the front side of the resin starting material. The method includes a plasticization process for obtaining a specified amount of a kneaded product by retracting the screw while rotating in the normal direction to melt the resin starting material and knead reinforcing fiber into the melted resin starting material, and an injection process for discharging the kneaded product from the discharge nozzle by advancing the screw. Reinforcing fiber is supplied into the heating cylinder in the injection process.

A kneading apparatus for a thermoplastic resin, includes: a plasticizing cylinder which has a high pressure kneading zone and a pressure reduction zone; a screw in the plasticizing cylinder; a downstream side seal mechanism which shuts off communication between the high pressure kneading zone and the pressure reduction zone; and a pressure reduction zone pressure adjusting mechanism which is connected to the pressure reduction zone and which controls a pressure of the pressure reduction zone so that the pressure is not less than an atmospheric pressure and the pressure is not more than a maximum pressure of the high pressure kneading zone that is achieved when kneading a molten resin with a pressurized fluid, when the downstream side seal mechanism shuts off the communication between the high pressure kneading zone and the pressure reduction zone.

An additive injection system for use in injection molding machines to inject additive materials, such as fluids or powders, downstream of a nozzle of the injection molding machine. The additive injection unit has an additive tank to store or contain additive material and additive injectors that inject an additive material into an injection molding machine. A pump pumps the additive material from the tank through a common manifold connected to the additive injectors to be injected into the injection molding machine. A controller controls operation of the additive injection device and one or more sensors coupled to the additive injection device can provide feedback to the controller.

A movable mold includes a main mold part, a separate mold part separate from the main mold part, and a relative movement mechanism moving the separate mold part relative to the main mold part in a driving direction of a mold driver.

The interior of a heating cylinder (2) is divided into a first stage (5) and a second stage (7) due to the shape of a screw (3). A first compression zone in which a resin is compressed is formed in the first stage (5). A starvation zone (7a) in which an inert gas is injected and a second compression zone in which the resin is compressed are formed in the second stage (7). A barrier flight (13) that is obtained by combining a main flight (14) and a sub-flight (15) having a greater lead angle than the main flight is provided to a section of the screw (3), said section corresponding to the first compression zone. A multiple flight is provided to another section of the screw (3), said section corresponding to the second stage (7).

A method and a device for producing fibre-reinforced plastic mouldings, using coated fibre strands. For the coating of the fibre strands, an air flow of ionised air is produced and guided through a Venturi nozzle. Powder from a storage container is taken by means of a screw conveyor and supplied to the Venturi nozzle, a flow of a powder-air mixture being present or forming behind the Venturi nozzle in the direction of flow. This stream is introduced into a chamber and fibre strands that are earthed or ionised unlike the powder are passed through the chamber and through the powder-air mixture flowing through the chamber, powder particles being deposited on the fibre strands. The fibre strands guided out of the chamber therefore have a coating, and the fibre strands coated in this way are supplied to a plasticising device of an injection moulding machine or an extrusion machine.

An extruding system includes a mixing unit configured to mix a polymeric material with a blowing agent and to form a mixture, and an injection unit coupled to the mixing unit and configured to inject the mixture. The mixing unit includes a mixing cartridge, a first mixing screw and a second mixing screw, the first and second mixing screws are disposed in the mixing cartridge. A method of extruding a mixture includes mixing a polymeric material and a blowing agent in a mixing cartridge of a mixing unit by at least one of a first and second mixing screws to form the mixture; conveying the mixture from the mixing unit to an injection unit; and discharging the mixture from the injection unit into a molding device. The mixture is sequentially in contact with the first mixing screw and the second mixing screw.

A method is described for producing fibre-reinforced plastic moulded parts, wherein endless fibre strands are fed by a fibre braking device and/or cut fibres via a gravimetric metering device, and a plastic material to be melted, by a volumetric metering device are fed to a single-screw plasticizing unit. Plastic material which is molten and is mixed with fibre material is injected into a moulding tool by an injection stroke of the plasticizing screw. According to the application, the ACTUAL mass flow of the plastic material is calculated from the ACTUAL volume flow of the plastic material and from the ACTUAL mass flow of the fibre material. The ACTUAL mass flow of the plastic material is compared to a TARGET mass flow of the plastic material, and the rotation speed n.sub.d of the rotary drive of the metering element of the metering device is adapted.

A reinforcement fiber conveying apparatus, comprises: a reinforcement fiber conveying tubular body having one end arranged in a vicinity of a reinforcement fiber body comprised of a reinforcement fiber that is continuously pulled out and the other end arranged in a vicinity of a reinforcement fiber supplying port formed in a heating cylinder used for injection molding; and an air flow generation unit configure to generate an air flow from the one end toward the other end in the reinforcement fiber conveying tubular body.

A molding system and a method for operation of the molding system are provided. The method includes flowing a molten polymeric material from an upstream device into an in-mold tuning chamber in a filling position where the in-mold tuning chamber is positioned at least partially within a mold cavity. The method also includes adjusting at least one of a temperature of and a pressure applied to the molten polymeric material in the in-mold tuning chamber to create a first tuned molten polymeric material and releasing the tuned molten polymeric material into the mold cavity from the in-mold tuning chamber.