An injection molding nozzle system for delivering molten material from a manifold to a nozzle is disclosed. The manifold and nozzle are disposed within pocket of a manifold plate. The nozzle is secured to a melt-transfer bushing disposed within the manifold via a collar. The collar is secured to the bushing such that it is centered about the axis of the outlet of the bushing. A support ring supports the nozzle within the pocket such that the nozzle is centered about the axis of the pocket. In a cold state, the outlet of the bushing and the inlet of the nozzle are misaligned. In operation, thermal expansion of the components bring the outlet of the bushing and the nozzle into alignment. The melt-transfer bushing and the connection of the nozzle to the manifold, via the releasable connection between the collar and the bushing facilitates manufacture and assembly of the system.

A length-adjustable steering shaft for a motor vehicle may include a hollow outer shaft with an unround inner cross section, in which an inner shaft is received in a torque-locked and axially movable manner. A profiled sleeve may be arranged between the inner shaft and the outer shaft, and the profiled sleeve may have a fastening portion connected to the inner shaft. The inner shaft may be configured at least in part as a hollow shaft that has an interior that is open towards the end that is inserted into the outer shaft. To reduce the outlay in terms of production and assembly, the fastening portion may extend from the end into the interior of the inner shaft and is connected to an inner surface of the interior.

In an injection process, molten resin is successively injected from a first flow channel and a second flow channel connected with each other in order into a cavity of a metal mold. High-temperature resin existing in the first flow channel is injected in advance into the cavity as a part of a single shot of molten resin to later form a skin layer of a molded article. Other low temperature resin near a flowable limit existing in the second flow channel is subsequently injected into the cavity as another part of the single shot of molten resin to later form a core layer of the molded article. A low temperature resin remaining in the first flow channel when injection is completed is warmed to be a high-temperature resin before the next cycle, thereby allowing successive molding of molded articles.

A molded resin component includes a first surface on which a convex portion is formed, and a second surface opposite to the first surface. The convex portion includes a molding mark formed by a valve pin of a manufacturing apparatus that manufactured the molded resin component. A shape of at least a portion of a leading-end surface of the valve pin is not transferred into the molding mark.

The invention relates to an integral irradiation unit for hardening light-hardening polymer compositions, a method for producing hardened polymer molded bodies or bodies coated with hardened polymers using the integral irradiation unit, and to the use of the integral irradiation unit for producing molded polymer bodies or bodies coated with polymers.

A length-adjustable steering shaft for a motor vehicle may include a hollow outer shaft with an unround inner cross section, in which an inner shaft is received in a torque-locked and axially movable manner. A profiled sleeve may be arranged between the inner shaft and the outer shaft, and the profiled sleeve may have a fastening portion connected to the inner shaft. The inner shaft may be configured at least in part as a hollow shaft that has an interior that is open towards the end that is inserted into the outer shaft. To reduce the outlay in terms of production and assembly, the fastening portion may extend from the end into the interior of the inner shaft and is connected to an inner surface of the interior.

Disclosed are processes for In-Mold coating of a substrate. The processes include: introducing a curable composition to a mixhead at a first elevated pressure, the curable composition comprising a first polymeric component and a second polymeric component, the introducing of the curable composition to the mixhead comprising mixing the first and second polymeric components by impingement to form an intermediate composition; introducing the intermediate composition to a secondary mixer, the introducing of the intermediate composition to the secondary mixer comprising mixing the intermediate composition to form a coating composition; and introducing the coating composition into a mold containing a substrate to form a curable coating on a surface of the substrate.

A molded resin component includes a first surface on which a convex portion is formed, and a second surface opposite to the first surface. The convex portion includes a molding mark formed by a valve pin of a manufacturing apparatus that manufactured the molded resin component. A shape of at least a portion of a leading-end surface of the valve pin is not transferred into the molding mark.

The invention relates to a method for producing a lens element (2), in particular for illumination purposes, in particular for producing a headlight lens (2) for a vehicle headlight, in particular for a motor vehicle headlight (1).

Disclosed are processes for In-Mold coating of a substrate. The processes include: introducing a curable composition to a mixhead at a first elevated pressure, the curable composition comprising a first polymeric component and a second polymeric component, the introducing of the curable composition to the mixhead comprising mixing the first and second polymeric components by impingement to form an intermediate composition; introducing the intermediate composition to a secondary mixer, the introducing of the intermediate composition to the secondary mixer comprising mixing the intermediate composition to form a coating composition; and introducing the coating composition into a mold containing a substrate to form a curable coating on a surface of the substrate.