A nozzle retention arrangement is provided for an injection molding manifold system, such as a hot runner manifold system. The nozzle retention arrangement couples an injection nozzle to a distribution manifold in a manner that locates the nozzle in its final operating position and applies an initial assembly load to retain the nozzle in position on the manifold to facilitate installation of a manifold system into a manifold plate. The nozzle retention arrangement may provide a compliant load application feature to limit sealing surface pressure between the nozzle and the manifold to prevent surface damage between the components, while also accommodating thermal expansion of the heated components during operation of the system. The nozzle retention arrangement may also provide a load control feature to prevent the machining quality of the nozzle bore in the manifold plate from determining the sealing load between the nozzle and the manifold.

A hot or cold runner device for an injection mold includes a distributor block for polymer melts or polymeric liquids such as liquid silicone. The distributor block includes at least one central supply line, at least one melt channel, at least one fluid outlet, and at least one exchangeable deflection and/or distribution insert. The deflection and/or distribution insert has a sleeve and a cone element for deflecting and/or distributing the melts or liquids and is mounted without gaps and without offset at flow channel transitions by a pressing-in process, and the cone element is held in the sleeve in a self-locking manner.

A hot runner system having a nozzle received in a well in a mold plate. The nozzle has a melt channel, a nozzle body through which the melt channel extends, and a collar connected to and spaced apart from the nozzle body. A manifold is seated against the nozzle. The manifold has a melt channel in fluid communication between a source of moldable material and the nozzle channel. A bearing member against which a seating surface of the collar is supported is received in the well, and a biasing member is seated between a step in the well and the bearing member. The biasing member has plate loading surface and a nozzle loading surface. The nozzle loading surface and the plate loading surface are concentric with the seating surface of the collar and are circumferentially offset from the seating surface of the collar in opposite directions.

A flow rate adjusting device includes a main body portion having a first opening portion to which a molten material is supplied, a second opening portion from which the molten material is discharged, a supply flow path communicating with the first opening portion and the second opening portion, and a cross hole intersecting the supply flow path; and a shaft-shaped valve portion disposed inside the cross hole. The valve portion has a tip end portion, a rear end portion, and a recessed portion provided between the tip end portion and the rear end portion and communicating with the first opening portion and the second opening portion, and the valve portion is rotated in the cross hole to change a position of the recessed portion, such that a flow path cross-sectional area of the supply flow path is changed to adjust a flow rate of the molten material discharged from the second opening portion; a storage chamber storing a part of the molten material flowing through the supply flow path between the first opening portion and the valve portion is defined by the tip end portion and an inner wall surface of the cross hole; the valve portion has a first contact surface provided between the recessed portion and the rear end portion and facing the rear end portion side; and the main body portion has a second contact surface to come into contact with the first contact surface from the tip end portion side.

A flow rate adjusting device includes a main body portion having a first opening portion to which a molten material is supplied, a second opening portion from which the molten material is discharged, a supply flow path communicating with the first opening portion and the second opening portion, and a cross hole intersecting the supply flow path; and a shaft-shaped valve portion disposed inside the cross hole. The valve portion has a tip end portion, a rear end portion, and a recessed portion provided between the tip end portion and the rear end portion and communicating with the first opening portion and the second opening portion, and the valve portion is rotated in the cross hole to change a position of the recessed portion, such that a flow path cross-sectional area of the supply flow path is changed to adjust a flow rate of the molten material discharged from the second opening portion; a storage chamber storing a part of the molten material flowing through the supply flow path between the first opening portion and the valve portion is defined by the tip end portion and an inner wall surface of the cross hole; the valve portion has a first contact surface provided between the recessed portion and the rear end portion and facing the rear end portion side; and the main body portion has a second contact surface to come into contact with the first contact surface from the tip end portion side.

A hot runner system having a nozzle received in a well in a mold plate. The nozzle has a melt channel, a nozzle body through which the melt channel extends, and a collar connected to and spaced apart from the nozzle body. A manifold is seated against the nozzle. The manifold has a melt channel in fluid communication between a source of moldable material and the nozzle channel. A bearing member against which a seating surface of the collar is supported is received in the well, and a biasing member is seated between a step in the well and the bearing member. The biasing member has plate loading surface and a nozzle loading surface. The nozzle loading surface and the plate loading surface are concentric with the seating surface of the collar and are circumferentially offset from the seating surface of the collar in opposite directions.

A hot or cold runner device for an injection mold includes a distributor block for polymer melts or polymeric liquids such as liquid silicone. The distributor block includes at least one central supply line, at least one melt channel, at least one fluid outlet, and at least one exchangeable deflection and/or distribution insert. The deflection and/or distribution insert has a sleeve and a cone element for deflecting and/or distributing the melts or liquids and is mounted without gaps and without offset at flow channel transitions by a pressing-in process, and the cone element is held in the sleeve in a self-locking manner.

An injection molding machine according to an embodiment includes an injection mechanism and an injection mold. The injection mechanism injects resin. The injection mold includes a fixed part and a movable part. The fixed part includes a resin injection port through which resin injected by the injection mechanism enters. The movable part serves to mold the entered resin. The resin fills a cavity between the fixed part and the movable part. The injection mold includes a sprue, a back-flow prevention mechanism, and a heater. The sprue is provided in the fixed part. The sprue allows resin to enter the cavity through the sprue. The sprue has a taper shape tapered off toward the resin injection port. The back-flow prevention mechanism serves to block resin flowing back through the sprue from the cavity toward the resin injection port. The heater serves to keep resin in a molten state.

A nozzle retention arrangement is provided for an injection molding manifold system, such as a hot runner manifold system. The nozzle retention arrangement couples an injection nozzle to a distribution manifold in a manner that locates the nozzle in its final operating position and applies an initial assembly load to retain the nozzle in position on the manifold to facilitate installation of a manifold system into a manifold plate. The nozzle retention arrangement may provide a compliant load application feature to limit sealing surface pressure between the nozzle and the manifold to prevent surface damage between the components, while also accommodating thermal expansion of the heated components during operation of the system. The nozzle retention arrangement may also provide a load control feature to prevent the machining quality of the nozzle bore in the manifold plate from determining the sealing load between the nozzle and the manifold.

An injector body for injection molding is described mountable on a plate, wherein such injector body is formed of a first portion juxtaposed with a second portion, the first portion being elongated along an axis and provided internally with a first longitudinal channel to carry molten material to a nozzle located at the end of the first channel in correspondence of one end of the first portion, and the second portion being a radial widening of the first portion about said axis and internally provided with a second channel that crosses the thickness of the second portion and joins the first channel extending obliquely to said axis.