B29C45/2806

METHOD OF INJECTION MOLDING PREFORM

A method of injection molding a test tube-shaped preform for biaxial stretch blow molding includes supplying a major material resin from outer and inner flow paths to a combined flow path for a predetermined time and rate. For a period of time within a range of the predetermined time period during which the major material resin is supplied, the intermediate layer resin is simultaneously supplied from the middle flow path to the combined flow path at a second predetermined supplying rate. A columnar laminated molten resin is injected into a cavity of a metal mold connected to a tip of the nozzle through a gate to fill the cavity, the columnar laminated molten resin being composed of the major material resin and the intermediate layer resin formed in the major material resin in a laminated manner that are combined into a columnar shape at the combined flow path.

Hot runner system

A hot runner system having a nozzle and a manifold seated against the nozzle. An actuator plate is spaced apart from the manifold by a support pad which surrounds a lower mouth of an actuator bore that extends through the actuator plate. A valve pin extends through the support pad and the manifold to a downstream end of the nozzle. A cylinder is received in the actuator bore from a rearward side of the actuator plate and a piston coupled to the valve pin is received in the cylinder from a forward end of the cylinder.

SHEAR-INDUCING INJECTION MOLDING SYSTEM
20230234269 · 2023-07-27 ·

A polymer injection molding system in one embodiment includes a manifold comprising internal flow conduits configured for conveying polymer in a fluidic tate. The manifold may be part of a hot or cold runner type molding unit. An injection nozzle fluidly coupled to the flow conduits interfaces with a mold cavity and is configured to inject polymer therein to form a molded article. The nozzle has a tubular valve body defining a central axial passage which receives a movable elongated valve pin. The valve pin is linearly movable to stop or permit polymer injection from the nozzle. The valve pin is further rotatable via a rotary drive mechanism to induce shear on the polymer. This maintains the polymer in its flowable fluidic state between molding cycles to prevent polymer cold slug formation within the nozzle which can disrupt flow resulting in incompletely formed articles.

HOT RUNNER NOZZLE FOR LATERAL GATING
20230219268 · 2023-07-13 ·

A hot runner nozzle for the lateral gating of plastic components has a nozzle body and a pressure lid. Tip elements are arranged between the nozzle body and the pressure lid, which are each inserted into a recess of the nozzle body and are each penetrated by a movable closure needle having a tip, which in at least one operating position protrudes in each case over an outer circumferential edge of the nozzle body. The closure needles each include, on their ends facing away from the tip, a coupling means, which is coupled to a drive means for moving the closure needles. The tip elements are supported on their side facing away from the respective tip of the closure needles on a buttress element inserted between the nozzle body and the pressure lid.

METHOD OF INJECTION MOLDING PREFORM

A method of injection molding a test tube-shaped preform for biaxial stretch blow molding includes supplying a major material resin from outer and inner flow paths to a combined flow path for a predetermined time and rate. For a period of time within a range of the predetermined time period during which the major material resin is supplied, the intermediate layer resin is simultaneously supplied from the middle flow path to the combined flow path at a second predetermined supplying rate. A columnar laminated molten resin is injected into a cavity of a metal mold connected to a tip of the nozzle through a gate to fill the cavity, the columnar laminated molten resin being composed of the major material resin and the intermediate layer resin formed in the major material resin in a laminated manner that are combined into a columnar shape at the combined flow path.

Method to chase weld lines by timing and positioning of gates
11691322 · 2023-07-04 · ·

A mold apparatus for forming a molded part includes a mold body, a mold cavity formed in said mold body, a plurality of valve gates associated with said mold body, and a controller in communication with said plurality of valve gates. The controller is programmed to time opening of each valve gate based on a selected flow rate required to eliminate weld lines in the product.

INJECTION MOLDING MACHINE, INJECTION MOLDING SYSTEM, AND METHOD OF MANUFACTURING RESIN MOLDED PRODUCT
20220388212 · 2022-12-08 ·

In an injection molding machine including a first nozzle and a second nozzle that injects resin into a mold from the first nozzle through the second nozzle, a distance between the second nozzle and the mold is changed with movement of at least the second nozzle in a first direction, and the second nozzle is displaceable in a second direction in a state in which the mold is fixedly secured relative to the first nozzle and the second nozzle is in contact with the first nozzle.

Hot runner nozzle, injection molding apparatus and manufacturing method of resin molded product

A hot runner nozzle includes a nozzle body configured to define a flow path of molten resin, and a cover member arranged at a circumference of a tip portion of the nozzle body. The cover member includes a first engagement portion being arranged on a part of an outer periphery and configured to engage with a mold and/or a second engagement portion being arranged on a part of an inner periphery and configured to engage with the nozzle body.

METHOD FOR MANUFACTURING A TOOTHED WHEEL BY COMPRESSION INJECTION MOLDING

A method for manufacturing a wheel, the method including a step of making a rim on a radially outer peripheral edge of a carrier core, during the step said carrier core, which extends from a radially inner wall forming a steering axis bore corresponding to the axis of rotation of the wheel, until the peripheral edge, is placed in a mold formed by at least one first portion and one second portion, then an injection material is injected by means of at least one injection nozzle so as to coat, by overmolding, at least partially said carrier core in order to form the rim, wherein after the injection of the injection material, the first portion of the mold and the second portion of the mold are brought closer to each other such that the injection material is compressed in the mold.

Shear-inducing injection molding system
11472080 · 2022-10-18 · ·

A polymer injection molding system in one embodiment includes a manifold comprising internal flow conduits configured for conveying polymer in a fluidic state. The manifold may be part of a hot or cold runner type molding unit. An injection nozzle fluidly coupled to the flow conduits interfaces with a mold cavity and is configured to inject polymer therein to form a molded article. The nozzle has a tubular valve body defining a central axial passage which receives a movable elongated valve pin. The valve pin is linearly movable to change the nozzle between open and closed positions for discharging or stopping polymer flow therefrom. The valve pin is further rotatable about its axis to induce shear on the polymer. This maintains the polymer in its flowable fluidic state between molding cycles to prevent polymer cold slug formation within the nozzle which can disrupt the flow resulting in incompletely formed articles.