A method for producing an injection molded and anti-skid mat providing a lower mold half and an enclosing upper mold half, the mold halves defining therebetween an interior cavity which is a negative of the mat to be produced. A cavity defining surface is configured in the bottom mold half with locations for preplacement of a plurality of underside adhering portions. A flowable plasticized/rubberized material is communicated through a channel in at least one of the mold halves in order to fill the interior cavity, the material setting and cooling prior to removing the upper mold half and the formed mat.

Described herein is a process for preparing a molded article including at least one structured surface, said process including applying a composition, preferably a foam material, into a mold having at least one structured inner surface and curing said composition to provide the molded structured article. The inner surfaces of the mold can be coated with a coating composition to obtain molded structured articles further including a flexible and durable coating layer. The present invention also relates to a structured molded article, preferably a shoe sole, which is obtained by the process.

The disclosure relates to a method for producing an optical element (42, 43) having at least one optically effective surface, wherein, by means of a first injection mold of an injection-molding machine (500, 500′) liquid transparent plastic (54, P4014, P4017) is injection-molded to form a preform and/or a pre-molded part (20) having at least one preform (22, 23), the preform or the pre-molded part (20) subsequently being cooled outside the first injection mold and/or outside the injection-molding machine (500, 500′), and the preform (22, 23) to form the optical element subsequently being injection-molded and/or over-molded in a second injection mold by applying at least one layer of plastic, which forms the optically effective surface (42, 43).

An endoprosthesis has an expanded state and a contracted state, the endoprosthesis includes a stent having an inner surface defining a lumen, having an outer surface, and defining a plurality of apertures through the outer surface, wherein the apertures are arranged in a micropattern; and a coating (e.g., polymeric coating) attached to the outer surface of the stent. The coating includes a base and a tissue engagement portion including a second surface facing outwardly from the stent, the tissue engagement portion including a structure that defines a plurality of holes extending inwardly from the second surface toward the base. The holes are arranged in a micropattern. When the endoprosthesis is expanded to the expanded state in a lumen defined by a vessel wall, the structure applies a force that may reduce stent migration by creating an interlock between the vessel wall and the endoprosthesis.

A vehicle component including a component body defining an aperture and including an outer textured surface surrounding the aperture on an exterior side of the component body; and a mesh extending over the aperture, a portion of the mesh being molded into at least a portion of the component surrounding the aperture, a surface of the portion of the mesh abutting the outer textured surface surrounding the aperture. A method includes disposing a mesh in a mold shaped for forming the plastic item, a portion of the mesh being disposed on portions of the mold having a textured surface surrounding at least a part of an aperture defining portion, the mesh being disposed in the mold over the aperture defining portion; and filling the mold with plastic, the mesh being molded in a textured surface of the plastic item formed by the textured surface of the mold.

A system for molding an object includes an articulated mold having an axis and a plurality of mold portions configured to collectively define a molding cavity for shaping the object when arranged in respective molding positions. The system includes a plurality of actuators, each operatively coupled to a respective mold portion and configured to move the respective mold portion along the axis from the respective molding position toward a respective ejecting position for releasing the object. The system includes a controller in communication with each of the plurality of actuators and configured to independently activate each of the plurality of actuators such that one of the plurality of mold portions moves along the axis from the respective molding position toward the respective ejecting position while at least one other of the plurality of mold portions remains stationary relative to the object in order to at least partially support the object.

An injection molded component has a functional portion and a quality control portion. The quality control portion comprises a set of protrusions which are adapted to distort visibly in response to injection molding shrinkage, thereby to enable visual quality control inspection.

2D code patterns, such as digital watermark patterns, are formed on plastic objects by injection molding. In some implementations, a marked cell of the code pattern is not formed by a single mark on the mold surface, but by multiple discrete marks. Such marks can be exceedingly small (e.g., 50 microns or less—smaller than the width of a human hair), yet the resulting code pattern on the molded object is still readable from a distance. The small scale of the marks assures that the code pattern does not detract from object aesthetics, while also speeding the mold-marking process. Style transfer networks are employed in some implementations. The detailed technologies facilitate digital marking and identification of a great number of consumer plastic objects, thereby aiding recovery of such objects for recycling. Many other features and arrangements are also detailed.

A method is provided for manufacturing a mold for injection molding, especially for injection molding of optical components of automotive lighting devices. The method includes at least the following steps: providing a mold body, laser milling a pattern into a surface of the mold body, and coating the surface of the mold body by electroless nickel plating.

A method for producing a curved substrate panel with a hologram includes producing a curved substrate panel from plastic by forming, injection moulding or injection-compression molding between a first mold half, which defines a predetermined desired geometry of a substrate surface, and a second mold half removing the first mold half from the second mold half and applying a holographic master to a surface of the first mold half, or of a further mold half fixing the first mold half or further mold half on the second mold half such that an empty gap of a predetermined constant thickness remains between the holographic master and the substrate surface, and filling this gap with a hologram-receiving material; and exposing the hologram-receiving layer formed between the substrate surface and the holographic master with a coherent light for forming a hologram defined by the holographic master.