Cables are constructed with extruded discontinuities in the cable jacket that allow the jacket to be torn to provide access to the cable core. The discontinuities can be longitudinally extending strips of material in the cable jacket.

A cross-head die assembly for use with an extruder is described. The cross-head die assembly includes: an inlet section having an inlet for communicating flow from the extruder to one or more flow channels formed in a support block; and an outlet, a removably mounted die located at the outlet and in fluid communication with the one or more flow channels; said support block further comprising an interior slot extending from a first side of the support block to an outlet passageway; a removable cassette positioned in the interior slot, wherein the front end of the removable cassette is positioned to seal the outlet passageway of the slot so that the slot is isolated from the flow.

A method for coating a pipe involves applying a coating material of cellular structured extruded thermoplastic material to the pipe and enclosing it on the outside by an outer covering layer of compact plastic. In an extrusion head, the annular opening for supplying coating material can be adjusted to a desired temperature by a region having coolant channels separated from the annular opening by an annular heat exchange surface. Before being applied to the pipe, the flowable coating material is guided along the heat exchange surface and cooled to a temperature just above the solidification temperature thereof. After the coating material leaves the annular opening, the coating material expands in a controlled manner, widening the outer covering layer depending on the adjusted temperature of the coating material, until the coating material begins to solidify. The outer covering layer surface condition can correspond to or be different from the pipe.

A structural polymeric composite includes a stiffening layer. The composite is made in a continuous extrusion process in which the stiffening layer is pulled through a cross-head die as a polymer is extruded over it. The layer includes a film or textile carrier, a filler of carbon fibers, fiberglass, organic fibers or minerals forming a mat. A binder may be dispersed over the mat and a second carrier applied. The mat is subjected to heat and pressure to soften the carriers and binder so they penetrate into the interstices of the filler and binds mechanically with them and the carriers and binder bind chemically with each other to form the stiffening layer. A polymer is then extruded over the stiffening layer, which may be used flat, provided with holes or punches for composite action with the polymer, formed into a profile, or segmented to provide spaced-apart stiffening layers.

An inline method for producing a spring strip profile (1) for a slatted frame that comprises at least one core strand (2) formed by a fiber-reinforced plastic and at least one thermoplastic cover layer (3) surrounding the core strand (2), comprises at least the following steps: joining multiple fibers, threads and/or filaments to form a fiber bundle (2.1); impregnating the fiber bundle (2.1) with a thermally activatable reaction resin; molding the outer contour of the fiber bundle (2.1) impregnated with the reaction resin; thermally activating the reaction resin (2.1) to form a cured core strand; introducing the core strand (2) into an extruder head (110); applying thermoplastic melt in the extruder head (110) to form the cover layer (3) on the spring strip profile (1); and cooling and calibrating the spring strip profile (1) in a cooling and calibrating device (111, 112, 113). The outer contour of the fiber bundle (2.1) is wrapped around, in a winding machine (105), by at least one thread or filament (2.2) supplied laterally in relation to the fiber bundle in at least one position and orientation, and, in a heating section (106), before the core strand (2) is introduced into the extruder head (110), at least a partial curing of the reaction resin is achieved, at least in the wrapped outer layer of the fiber bundle (2.1).

According to the invention an apparatus for extrusion of a structured extrudate, which can be introduced into a human or animal body, is provided. This apparatus comprises an extrusion apparatus with a housing, whereas the housing has a revolving lateral wall which at a front end in the direction of production is provided with a nozzle wall with an outlet nozzle, and in the direction of production prior to that with a global sleeve, whereas the space in the housing between the global sleeve, the lateral wall and the outlet nozzle confines an extrusion space, and the housing in the region of the extrusion space can be connected to a polymer feeding appliance. In the global sleeve at least one guide channel extending in the direction of production is provided in order to be able to insert at least one rod-shaped body from a feeding appliance for rod-shaped bodies into the extrusion space, whereas the at least one guide channel is arranged in about straight alignment to the outlet nozzle.

A method and apparatus for extrusion of an article is provided. A die assembly can apply flows of thermoplastic material to an array of reinforcing cables to form a composite extrusion. A slider fabric can be bonded to one side of the composite extrusion. After exiting the die assembly, the slider fabric can act to support the extrudate as it passes along an elongate mandrel, which can cause the base of the slider fabric to change shape from a flat profile to the final internal profile of the article. The extruded article can then be cooled to solidify the material. The die can include cooling for the slider fabric and means for promoting penetration of the thermoplastic into reinforcing cables.

An assembly and process for forming a two stage extruded pipe having a central inner sleeve and a pair of outer attached lobes. The central sleeve shaped (also termed a grout receiving tube) is produced in an initial extrusion operation, following which it enters a cross head operation where a pair of outer lobes are attached to cross sectional exterior surface locations according to a second stage extrusion operation so as to be integrally formed therewith. Other steps include cooling of the dual stage extruded pipe, as well as sectioning and stacking the pipe. Additional steps include forming elongated slots or apertures into the central sleeve portion of the finished extrusion, such in non-interfering fashion with the individual passageway defining and lobes.

An assembly and process for forming a two stage extrusion of an elongated marine dock from a plasticized material, such as including but act limited to extruding a first generally L shaped bracket from a first more rigid thermoplastic, following which a cross head die arrangement is utilized in order to extrude a secondary arcuate and flexible material in extending fashion from a lower side of the L bracket. The secondary/flexible elastomer is extracted in an open flexed position relative to the first extruded bracket, and further such that, following completion, can be flexed into a closed engagement with an upper perpendicularly extending side of the bracket.

A structural polymeric composite includes a stiffening layer. The composite is made in a continuous extrusion process in which the stiffening layer is pulled through a cross-head die as a polymer is extruded over it. The layer includes a film or textile carrier, a filler of carbon fibers, fiberglass, organic fibers or minerals forming a mat. A binder may be dispersed over the mat and a second carrier applied. The mat is subjected to heat and pressure to soften the carriers and binder so they penetrate into the interstices of the filler and binds mechanically with them and the carriers and binder bind chemically with each other to form the stiffening layer. A polymer is then extruded over the stiffening layer, which may be used flat, provided with holes or punches for composite action with the polymer, formed into a profile, or segmented to provide spaced-apart stiffening layers.