B29C48/002

Blown-Form Identification in a Blown Film System
20230211540 · 2023-07-06 ·

The invention relates to a blown film system for producing a film tube made of plastics material, comprising: an annular nozzle, out of which a plastic melt having a closed cross-section can be brought; a take-up device, by means of which the plastic melt can be drawn up from the direction of the annular nozzle so as to form the film tube; an air-provision device, which is downstream of the annular nozzle when viewed in the transport direction of the film tube and by means of which an amount of air can be provided; and a calibration device, which is downstream of the annular nozzle when viewed in the transport direction of the film tube and surrounds the film tube and by means of which the outer circumference of the film tube can be delimited. At least one detector is contained that has a plurality of detection elements, by means of which electromagnetic radiation emitted or reflected at various points of the film tube can be detected, such that at least one planar region and/or contoured region of the film tube can be detected with regard to characteristic properties, wherein the detector comprises at least 32 detection elements.

DIE-FORMED CHAMFERED PLASTIC FLOOR AND PREPARATION METHOD THEREOF

A die-formed chamfered plastic floor and a preparation method thereof are disclosed. The method includes: mixing raw materials for preparing a plastic floor matrix to obtain a mixed material; subjecting the mixed material to an extrusion, a laminating-embossing treatment, a die forming-chamfering treatment, a coating with an ultraviolet curable paint, a slicing, and a tenoning in sequence, to obtain the die-formed chamfered plastic floor. In the disclosure, a die forming-chamfering treatment is set between a laminating-embossing treatment and a coating with an ultraviolet curable paint, and thereby a chamfer embossing could be formed on the surface of the workpiece through pressing.

Process for forming a nonwoven composite

The application relates to a nonwoven composite containing a plurality of solid regions and a plurality of porous regions. The solid and porous regions form a repeating pattern on the surface of the composite. The solid regions contain a solid region nonwoven layer, an optional solid region polymer-fiber infused layer, and a solid region cap layer. The solid region nonwoven layer contains a plurality of first staple fibers and less than about 5% by volume of a first polymer. The solid region cap layer contains the first polymer and less than about 5% by volume of the first staple fibers. The porous regions contain a porous region nonwoven layer and a porous region polymer-fiber infused layer. The porous region nonwoven layer contains a plurality of the first staple fibers and less than about 5% by volume of a first polymer. The porous region polymer-fiber infused layer contains a plurality of pores.

Method for forming a stress-free multilayer PVC sheet material
11691404 · 2023-07-04 · ·

A method for forming a multilayer plastic sheet material (1) for floor and/or wall panels, wherein a first polymer mass comprising a rigid PVC is melted under pressure and is passed through an extruder head at a specified discharge rate in the form of a plastic strand in sheet form that is provided with one or more layers so that a multilayer plastic strand is formed, which is passed to two or more rolls of a finishing stand, which processes the multilayer plastic strand into a sheet of defined thickness, which is then led away via a transport device to a sawing device to be cut to the desired length, wherein, after the plastic strand in sheet form leaves the extruder head, it is first passed between a top roll and a bottom roll of a roughing stand, wherein the speed of the rolls of the finishing stand and the rolls of the roughing stand is synchronized with the discharge rate of the plastic strand in sheet form from the extruder head, so that said plastic strand is processed without stress.

COMPOSITE THERMOPLASTIC FILM AND THE MANUFACTURING METHOD THEREOF
20230001673 · 2023-01-05 ·

A composite thermoplastic film and the manufacturing method are provided in the present invention. The method includes: providing a first structural layer and a second structural layer; performing a co-extrusion step to form a composite layer, in which to use a first extruding machine to perform the co-extrusion step, so the first structural layer is divided into a first thermal fuse film and a third thermal fuse film, and use a second extruding machine to perform the co-extrusion step, so the second structural layer is formed as a second thermal fuse film and disposed between the first thermal fuse film and the third thermal fuse film to form a composite layer; and performing a film-forming step, the composite layer is cooled to form a film through a forming wheel, and a rotating speed of the forming wheel can be controlled to acquire a desired thickness of the composite thermoplastic film.

Plastic floorboard processing technology using digital printing

A plastic floor board processing technology using digital printing, aiming to solve the problem relating to the high production cost, comprising the steps of: preparing a base material; blending the base material; extruding the blended base material into a mold to form a stone-plastic base material; adjusting a gap between a surface embossing roll and a bottom embossing roll to enable the stone-plastic base material to pass through the gap; generating embossing patterns and positioning marks at equal intervals on a surface of the stone-plastic base material; cooling the stone-plastic base material; cutting the stone-plastic base material into plastic floorboards; using a digital printer to print the plastic floorboards. According to the present disclosure, patterns are directly printed on the surface of the stone-plastic base material, which avoids the processes of arranging a color film and a wear layer, lowers the production cost and improves the production efficiency.

SURFACE FINISH MANUFACTURING SYSTEM AND PROCESS
20220396090 · 2022-12-15 ·

This invention relates to a surface finish manufacturing system and process and more particularly, but not exclusively, to a contrast surface finish manufacturing system and process for producing boards with a wood texture finish. The surface finish manufacturing system comprises a top layer and a bottom layer where part of the top layer is removed to expose part of the bottom layer.

Methods and Systems of Obtaining Patterned Structures on Surfaces
20220379544 · 2022-12-01 ·

Method for producing arrays of free standing, three dimensional structures on material surfaces by establishing contact with a template, moving the template and the surface in contact relative to one another, inducing an increase in viscosity such that the structures are self-supported, and removing the template, leaving a negative of the template geometry at the tip of the object.

System and method for reducing draw resonance in plants for the production of plastic film
11491698 · 2022-11-08 ·

A system and method for reducing draw resonance of a plastic material in molten state, so-called melt, leaving an extrusion group of a plant for the production of plastic film, includes at least one thermostatically-controlled cylinder, having an embracement angle of the melt on the cylinder that is adjustable on the basis of the process rate, i.e., the linear movement speed of the plastic film, and/or on the basis of the temperature measured in the proximity of or in correspondence with the clamping area of the melt in a thermoforming, calibration and cooling group included in the plant and positioned downstream of the system.

LAMINATE HAVING MICROSTRUCTURED SUBSTRATE AND METHOD FOR PRODUCING THE LAMINATE
20230128937 · 2023-04-27 ·

A laminate, including a substrate having a microstructure on a surface thereof; and a coating layer formed on the substrate and encapsulating the microstructure of the substrate. A glass transition temperature T.sub.1 of the substrate is higher than a glass transition temperature T.sub.2 of the coating layer. A method of producing an ophthalmic lens, including deforming the laminate into a shape of the ophthalmic lens by applying heat and/or pressure at a temperature of lower than T.sub.1.