B29C48/023

FILAMENT FOR EXTRUSION-BASED ADDITIVE MANUFACTURING SYSTEM
20180001585 · 2018-01-04 ·

A filament is fed to an extrusion head. The filament has a semi-crystalline polymeric reinforcement portion and a polymeric matrix portion. The reinforcement and matrix portions run continuously along a length of the filament. The reinforcement portion has a higher melting point and a higher crystallinity than the matrix portion. The temperature of the filament is raised in the extrusion head above the melting point of the matrix portion but below the melting point of the reinforcement portion so that the matrix portion of the filament melts within the extrusion head, thereby forming a partially molten filament within the extrusion head. The partially molten filament is extruded from the extrusion head onto a substrate, the reinforcement portion of the partially molten filament remaining in a semi-crystalline state as it is extruded from the extrusion head. Relative movement is generated between the extrusion head and the substrate as the partially molten filament is extruded onto the substrate in order to form an extruded line on the substrate. The matrix portion of the extruded line solidifies after the extruded line has been formed on the substrate.

METHOD FOR MANUFACTURING FIBER-CONTAINING SHEET AND FIBER-CONTAINING SHEET
20230053997 · 2023-02-23 ·

A method for manufacturing a fiber-containing sheet. In extruding resin into sheet form using a T-die, the extrusion from the T-die is performed with a first resin for forming a core layer and a second resin for forming both skin layers on both sides of the core layer laminated together. The first resin contains fiber material and the second resin does not contain fiber material.

METHOD FOR MANUFACTURING A FILM COMPRISING CAVITIES WITH DETERMINATION OF STRETCH, DENSITY, THICKNESS AND/OR POROSITY PROFILES OF THE FILM
20220362984 · 2022-11-17 ·

A method of manufacturing a film (F1) including cavities and formed from a polymer in which a cavitating agent is dispersed, said method including a step of extruding the polymer through an extrusion die equipped with adjustment actuators for adjusting thickness of the extruded film, and a step of stretching (Str1) the film, as well as establishing a mapping function of the film on the basis of mass-per-unit-area profiles of the film before and after the stretching step, establishing a stretch profile of the film as stretched on the basis of said mapping function and of said transverse mass-per-unit-area profiles, and establishing a characteristic transverse profile that is characteristic of the film on the basis of said stretch profile and of a transverse profile of the concentration by mass of cavitating agent in the film as stretched that makes it possible to take into account the distribution of the cavities in the film; in which method said adjustment actuators are controlled as a function of said characteristic transverse profile.

MULTILAYER FILM WITH INTEGRALLY FORMED LINER

A multilayer film having a backing with an integrally formed polymeric liner, made in a common coextrusion process. The polymeric liner has material properties deemed to make it incompatible with the backing material, resulting in two layers that resist separation during manufacture and transportation but are hand separable in field applications and installation.

Polyolefin Material having a Low Density

A polyolefin material that is formed by solid state drawing of a thermoplastic composition containing a continuous phase that includes a polyolefin matrix polymer and nanoinclusion additive is provided. The nanoinclusion additive is dispersed within the continuous phase as discrete nano-scale phase domains. When drawn, the nano-scale phase domains are able to interact with the matrix in a unique manner to create a network of nanopores.

Plastic parts made from plastics having different melting points and a method of manufacturing same

A method of recycling a mixed plastic waste comprising plastics having different melting temperatures includes conveying the mixed plastic waste through an extruder such that at least some of the higher melting point plastic is passes through the extruder without melting and is present in the extrudate as solid material.

MULTILAYER FLEXIBLE TUBE AND PROCESS FOR THE SAME
20230060302 · 2023-03-02 ·

This invention relates in general to a multilayer tube and methods of making the same. In particular, this invention relates to a multilayer tube used as a riser, such as those that may be connected to shutoff or “stop” valve on one end and a plumbing hook-up to the other end. The multilayer tube comprises a first inner polymer layer and a second outer polymer layer, wherein the first and second polymer layers are not substantially bonded to each other. To facilitate use, the tube may additionally comprise one or more overmolded components, such as pipe connectors, plumbing connections, plumbing fittings, valve connectors and appliance connectors. The layers are not substantially bonded.

Thermoplastic resin composition, molded object, and production methods therefor

A thermoplastic resin composition, a molded body, and first and second production methods are disclosed. The thermoplastic resin composition contains a polyolefin resin, a polyamide resin, and a modified elastomer and shows non-Newtonian properties in a fluidized state. The molded body includes the thermoplastic resin composition. The first production method includes molding the thermoplastic resin composition at a shear rate of 80 sec.sup.−1 or more and a standby step in which resin composition is on standby at a shear rate of 0 sec.sup.−1 or more but less than 80 sec.sup.−1. The second production method includes molding the resin composition at a shear rate X.sub.1 to obtain part of a molded body and molding the resin composition at a shear rate X.sub.2 to obtain another part of the molded body, wherein an absolute value of a difference between X.sub.1 and X.sub.2 is 200 sec.sup.−1 or more.

THERMOPLASTIC RESIN COMPOSITE MATERIAL, THERMOPLASTIC RESIN COMPOSITE MATERIAL PARTICLE, AND MOLDED ARTICLE

Provided is a thermoplastic resin composite material or a thermoplastic resin composite material particle that includes cellulose fibers, can be used to obtain a molded article excellent in mechanical properties such as strength, and is so excellent in fluidity during melting as to be excellent in molding processability. A thermoplastic resin composite material including cellulose fibers, a compatibilizer, and a thermoplastic resin, wherein the cellulose fibers substantially include only fibers having a fiber diameter of 1 to 50 μm and a fiber length of 10 to 400 μm, a composition ratio by mass of the cellulose fibers to the thermoplastic resin is 10:90 to 80:20, and arbitrary 10 sections of the thermoplastic resin composite material have a standard deviation of a proportion of an area occupied by the cellulose fibers per predetermined area, the standard deviation being 15% or less.

HALOGEN-FREE MODIFIED HIGH-FILLING RECYCLABLE PLASTIC BOARD AND METHOD OF FORMING THE SAME

A halogen-free modified high-filling recyclable plastic board is provided in this disclosure, which includes a substrate layer and a printed layer and a protective layer disposed sequentially on the substrate layer from bottom to top. Raw materials of the substrate layer include, by weight in percent, 20 to 25% of PEAT resin, 70 to 75% of stone powder, 0.5 to 0.8% of chain extender, 1 to 2% of white mineral oil, 3 to 6% PE, and 0.4 to 0.8% stearic acid. The plastic board according to the present disclosure is formed using a hot press process, without glue bonding and with good integrity; and the manufactured board is large in surface tension, its surface is easy to be processed and a substrate layer thereof has good compatibility with a printed layer and a protective layer, which can be recycled as a whole.