An extrusion apparatus includes a diagnostic system with a material processing section and an extruder screw disposed for rotation in a barrel and surrounded by a shroud assembly. The apparatus includes a temperature control system with heater sand cooler. The apparatus includes a speed control apparatus that has a drive unit and a speed variation device that is coupled to the extruder screw. The apparatus includes a diagnostic system in communication with the material processing section and/or the speed control apparatus. The diagnostic system includes a sensor system in communication with the material processing section and/or the speed control apparatus; and a computer processor in communication with the sensor system and a computer. The computer processor includes a computer readable medium that employs one or more algorithms and that are executable by the computer to generate signals characterizing performance of the material processing section and/or the speed control apparatus.

A twin-screw extruder is provided in which screws have different rotational speeds depending on the process of treating the raw material and in which degradation of the raw material is less likely to occur. Twin-screw extruder 1 has two screws 3, 5 that extend in parallel to each other. Each screw 3, 5 has cylindrical upstream screw 31 and downstream screw 35, wherein upstream screw 31 has shaft hole 315 that extends in longitudinal direction X and screw flight 316 on an outer circumferential surface thereof, and downstream screw 35 includes large diameter portion 353 having screw flight 357 on an outer circumferential surface thereof and small diameter shaft portion 351 that has a smaller diameter than large diameter portion 353, wherein small diameter shaft portion 351 of downstream screw 35 is inserted into shaft hole 315 of upstream screw 31. Upstream screw 31 and downstream screw 35 can be independently rotated. Twin-screw extruder 1 further includes upstream rotating mechanism 84 that rotates upstream screws 31 of two screws 3, 5, and downstream rotating mechanism 83 that rotates downstream screws 35 of two screws 3, 5.

The invention provides an appartus for adjusting the thickness of a resin film exiting an extrusion lip of a blown film extruder, the apparatus comprising: a gear motor configured to provide a rotational movement in any one of two directions; an actuation unit connected with a first side to the gear motor and with a second side to the extrusion lip, wherein the actuation unit is configured to convert the rotational movement of the gear motor into an axial movement, and wherein the actuation unit is further configured to adjust a local width of the extrusion lip by the axial movement for adjusting the thickness of the resin film exiting the extrusion lip of the blown film extruder.

A three-dimensional (3D) drawing device having a housing configured for manipulation by a user's hand and to accept a feed stock that is, in certain embodiments, a strand of thermoplastic. The drawing device has a nozzle assembly with an exit nozzle and a motor connected to a gear train that engages the strand of thermoplastic feed stock such that rotation of the motor causes the feed stock to be extruded out of the exit nozzle to form a three-dimensional object.

A kneading apparatus for a thermoplastic resin, includes: a plasticizing cylinder which has a high pressure kneading zone and a pressure reduction zone; a screw in the plasticizing cylinder; a downstream side seal mechanism which shuts off communication between the high pressure kneading zone and the pressure reduction zone; and a pressure reduction zone pressure adjusting mechanism which is connected to the pressure reduction zone and which controls a pressure of the pressure reduction zone so that the pressure is not less than an atmospheric pressure and the pressure is not more than a maximum pressure of the high pressure kneading zone that is achieved when kneading a molten resin with a pressurized fluid, when the downstream side seal mechanism shuts off the communication between the high pressure kneading zone and the pressure reduction zone.

Composites containing one or more synthetic plastics, such as thermoplastics, one or more natural materials, such as plant/tree fibers, and biochar and/or torrefied material are described herein. The composite can contain additional additives, such as reinforcing agents and/or fibers, compatibilizers, etc. The composites have improved mechanical and/or physical properties, such as strength, impact strength, rigidity/modulus, heat deflection temperature, moldability/melt flow index, renewability, and lower cost compared to composites that do not contain the biochar and/or torrefied material. The presence of the biochar and/or torrefied material also serves to remove the odor often associated with natural fibers and other additives.

An extrusion apparatus includes a diagnostic system with a material processing section and an extruder screw disposed for rotation in a barrel and surrounded by a shroud assembly. The apparatus includes a temperature control system with heater sand cooler. The apparatus includes a speed control apparatus that has a drive unit and a speed variation device that is coupled to the extruder screw. The apparatus includes a diagnostic system in communication with the material processing section and/or the speed control apparatus. The diagnostic system includes a sensor system in communication with the material processing section and/or the speed control apparatus; and a computer processor in communication with the sensor system and a computer. The computer processor includes a computer readable medium that employs one or more algorithms and that are executable by the computer to generate signals characterizing performance of the material processing section and/or the speed control apparatus

An extruder has a barrel extending from a feed inlet end to an extruder outlet end. The barrel has an inner surface, an outer surface, and a wall thickness between the inner and outer surfaces. The extruder also has at least one heating member positioned provided on the barrel; a screw drive motor drivingly connected to a rotatably mounted screw positioned within the barrel, whereby the screw is rotatable at various revolutions per minute (RPM); and a controller is operably connected to the screw drive motor to adjust the RPM of the screw based upon a temperature of material passing through and/or being extruded from the barrel. Methods for operating an extruder filling a mold are also provided.

A three-dimensional (3D) drawing pen can include a housing that has a port that permits insertion of a strand of material into the housing, an actuator for controlling a movement of the strand, and a nozzle assembly configured to permit the strand to be extruded out of the 3D drawing pen in a form that retains its shape against gravity in free space to draw a 3D object.

Thermoformed polymeric foam articles are described herein In some embodiments, the articles are made by a manufacturing method (e.g., a continuous process) which involves the extrusion and subsequent thermoforming of a blowing agent containing thermoplastic sheet. The thermoformed polymeric foam articles may have a lower density than the precursor sheet from which they are formed. In some but not all embodiments, the precursor sheet is a multi-layer sheet which includes at least one foam layer. In such embodiments, the thermoformed articles also include multiple layers and at least one foam layer.