The present invention relates to a method for continuously manufacturing UHMWPE products comprising:—providing a counter-rotating twin-screw extruder;—feeding UHMWPE powder into a hopper of said counter-rotating twin-screw extruder;—transporting said UHMWPE powder from said hopper through said counter-rotating twin-screw extruder to an outlet of said counter-rotating twin-screw extruder;—further transporting said UHMWPE powder from said outlet of said counter-rotating twin-screw extruder to an entrance of a heat-controlled tooling system for defining the shape of UHMWPE products;—withdrawing said UHMWPE products from an outlet of said heat-controlled tooling system.

The present invention relates to a method for continuously manufacturing UHMWPE products comprising:—providing a counter-rotating twin-screw extruder;—feeding UHMWPE powder into a hopper of said counter-rotating twin-screw extruder;—transporting said UHMWPE powder from said hopper through said counter-rotating twin-screw extruder to an outlet of said counter-rotating twin-screw extruder;—further transporting said UHMWPE powder from said outlet of said counter-rotating twin-screw extruder to an entrance of a heat-controlled tooling system for defining the shape of UHMWPE products;—withdrawing said UHMWPE products from an outlet of said heat-controlled tooling system.

A plastic composition consisting essentially of plastic matter, inorganic matter, and organic matter. The plastic composition has a notched izod impact above 12 J/m, a surface energy of at least 40 dyne/cm and, and when the plastic composition is subjected to injection molding, at least one of a tensile strength of above about 2.7 MPa, a tensile modulus of above about 600 MPa, a flexural modulus above about 690 MPa, a flexural strength above about 5.6 MPa, and a Charpy Impact above about 1.5 KJ/m2.

A plastic composition consisting essentially of plastic matter, inorganic matter, and organic matter. The plastic composition has a notched izod impact above 12 J/m, a surface energy of at least 40 dyne/cm and, and when the plastic composition is subjected to injection molding, at least one of a tensile strength of above about 2.7 MPa, a tensile modulus of above about 600 MPa, a flexural modulus above about 690 MPa, a flexural strength above about 5.6 MPa, and a Charpy Impact above about 1.5 KJ/m2.

A counter-rotating differential speed extrusion device includes a barrel and a screw mechanism in the barrel comprising a first and second screws. A crest diameter and a root diameter of the first screw are respectively meshed with that of the second screw; the first and second screws counter-rotate in differential speeds at a fixed rotation speed ratio; at least one first intermediate circular arc structure with a trend consistent with that of the crest diameter and the root diameter of the first screw is provided between the root diameter and the crest diameter of the first screw, a second intermediate circular arc structure tangent to the first intermediate circular arc structure and having a trend consistent with that of the root diameter and the crest diameter of the second screw is provided between the root diameter and the crest diameter of the second screw.

A counter-rotating differential speed extrusion device includes a barrel and a screw mechanism in the barrel comprising a first and second screws. A crest diameter and a root diameter of the first screw are respectively meshed with that of the second screw; the first and second screws counter-rotate in differential speeds at a fixed rotation speed ratio; at least one first intermediate circular arc structure with a trend consistent with that of the crest diameter and the root diameter of the first screw is provided between the root diameter and the crest diameter of the first screw, a second intermediate circular arc structure tangent to the first intermediate circular arc structure and having a trend consistent with that of the root diameter and the crest diameter of the second screw is provided between the root diameter and the crest diameter of the second screw.

A machine for mixing elastomeric materials with a drive and mixing unit where the mixing chamber is arranged downstream of the drive unit; and a discharge chamber is arranged downstream of the mixing chamber. They communicate towards upstream, and are provided with a discharge opening for discharging the mixture. They include a signal indicating the presence or absence of a mixture. The machine can cause during a mixing step, at least one reversal by the drive unit of a sense of rotation of the rotors and therefore of a sense of advancing movement in the axial direction of the mixture from/towards the mixing chamber and towards/from the discharge chamber, to keep mixing of the mixture active only inside the mixing chamber.

A machine for mixing elastomeric materials with a drive and mixing unit where the mixing chamber is arranged downstream of the drive unit; and a discharge chamber is arranged downstream of the mixing chamber. They communicate towards upstream, and are provided with a discharge opening for discharging the mixture. They include a signal indicating the presence or absence of a mixture. The machine can cause during a mixing step, at least one reversal by the drive unit of a sense of rotation of the rotors and therefore of a sense of advancing movement in the axial direction of the mixture from/towards the mixing chamber and towards/from the discharge chamber, to keep mixing of the mixture active only inside the mixing chamber.

A Machine for mixing elastomeric materials with a mixing unit, and a drive unit; the mixing unit has a mixing chamber arranged downstream of the drive unit and closed by a rear wall, a discharge chamber arranged downstream of the mixing chamber, with which it communicates and provided with an opening for discharging the mixture; a pair of inter-penetrating and counter-rotating conical rotors connected with the drive unit and having their vertices situated at the mouth of the discharge chamber. The rotors are rotated by the drive unit in a first sense (RPM+) to cause the mixture to be pushed towards the rear wall of the mixing chamber so as to keep mixing active only inside the mixing chamber, and in second sense of rotation, opposite to the first sense, to cause the mixture to be pushed towards the chamber and the discharge opening for discharging thereof.

A Machine for mixing elastomeric materials with a mixing unit, and a drive unit; the mixing unit has a mixing chamber arranged downstream of the drive unit and closed by a rear wall, a discharge chamber arranged downstream of the mixing chamber, with which it communicates and provided with an opening for discharging the mixture; a pair of inter-penetrating and counter-rotating conical rotors connected with the drive unit and having their vertices situated at the mouth of the discharge chamber. The rotors are rotated by the drive unit in a first sense (RPM+) to cause the mixture to be pushed towards the rear wall of the mixing chamber so as to keep mixing active only inside the mixing chamber, and in second sense of rotation, opposite to the first sense, to cause the mixture to be pushed towards the chamber and the discharge opening for discharging thereof.